Pyrolysis plants are designed to thermally decompose various types of waste materials in the absence of oxygen, resulting in the production of useful end products. These plants can process a wide range of waste materials, including plastic, tires, rubber, and oil sludge, transforming them into valuable commodities like fuel oil, carbon black, and combustible gas.

Pyrolysis Machine Price

The price of the pyrolysis machine itself constitutes a significant portion of the overall pyrolysis plant cost. The price varies depending on the working methods and capacity. Generally, higher automation levels or capacities result in higher prices. Among products, the 100/500kg small skid-mounted/modular design pyrolysis plant is the most cost-effective model, making it suitable for small-scale investors with limited budgets and raw materials. For medium or large-scale pyrolysis machines for sale, our sales managers can customize a purchasing scheme tailored to your specific requirements. In addition to the pyrolysis machine, the price will also depend on other auxiliary equipment, such as tire crushers, dryers, dedusting systems, etc. We will customize the pyrolysis system according to your needs.

As an emerging waste recycling solution, pyrolysis waste management presents profitable business opportunities. This is evidenced by our export of pyrolysis machines to over 100 countries and regions worldwide. We are committed to delivering high-quality pyrolysis machines and services, and we look forward to the opportunity to serve you. Please feel free to contact us and send us your inquiry! The cost of the pyrolysis machine is a primary concern for investors. We would like to provide a brief cost analysis of setting up a waste pyrolysis machine based on successful cases and market research. Several aspects should be considered, including the pyrolysis machine cost, pyrolysis plant land cost and construction cost, operating cost, installation and maintenance cost, and more.

Pyrolysis Machine Operating Cost

Operating a pyrolysis machine requires fuel and labor. Our pyrolysis machine plant can utilize various fuels for heating the pyrolysis reactor, including oil, LPG, natural gas, charcoal, or coal. Furthermore, waste pyrolysis machines are almost self-sufficient, utilizing combustible gas or pyrolysis oil produced during the process, thereby reducing fuel costs.

Labor input constitutes another part of the operating cost. In general, the waste tire plastic pyrolysis oil plant is easy and safe to operate, with several workers able to run the entire plant smoothly, especially when using fully continuous pyrolysis machines.

Waste Pyrolysis Machine Profit Analysis

While the initial cost of the pyrolysis machine may be significant, waste pyrolysis plants are gaining popularity among investors. In recent years, We has assisted over hundreds of customers with their pyrolysis oil plants across the globe, including in Indonesia, Canada, Romania, India, Mexico, the United States, Panama, Vietnam, Thailand, the UK, South Africa, Nigeria, Colombia, Brazil, and more. This is due to the profitability and promising nature of establishing a pyrolysis plant.

As an emerging technology, pyrolysis is supported by governments for its eco-friendly design and significant impact. Statistics show that only a small portion of waste is currently recycled, with the majority being disposed of in landfills or discarded. However, the pyrolysis process enables virtually all waste, including non-degradable waste, to be fully recycled into fuel oil and carbon black. Clearly, pyrolysis technology offers substantial environmental benefits while turning waste into wealth.

Pyrolysis equipment details

Model	LKP-6	LKP-8	LKP-12	LKP-15	LKP-20	LKP-40
Size of Reactor(M)	D2.2*L6.0	D2.8*L6.2	D2.8*L7.1	D2.8*L8.0	D2.8*L8.8	L26*W1.8*H2.5
Daily Capacity	5-6T/D	8T/D	10-12T/D	15T/D	16-20T/D	30-40T/D
Power	24kw/h	30kw/h	36kw/h	40kw/h	56kw/h	108kw/h
Working Method	Intermittent/Batch				Semi-continuous	Full-continuous
Heating Material	Natural gas/Oil/Wood/Coal/LPG and so on
Reactor Thickness	14mm/16mm/18mm
Rotate Speed of Reactor	0.4turn/minute
Cooling Method	Water cycling cooling
Labor Required	4-6 person in two or three shifts

Raw Material Of Pyrolysis Plant

The main working processes of tire pyrolysis process plant are as follows:

1. Put the waste tires into the reactor. Don’t get too wet as a waste tyre for raw materials. Otherwise, steam will be vaporized before the reactor reaches 100 degrees, which will affect the purity of the collected oil and gas. When the reactor temperature reaches 280 degrees, the tire begins to crack, and the oil and gas production begins, and the effect is best between 280 and 320.
2. The oil gas produced by the tire pyrolysis process plant flow through the catalytic chamber slowly, which will make them fully cooling. Due to the oil and gas in the catalytic chamber is from bottom to top, heavy oil will settle to the bottom after touching the wall, further improving the purity of the oil and gas. After all the pyrolysis process finished ,we should clear oil residueat at the bottom of catalytic chamber.
3. The oil and gas flow through the vertical condenser, which is then stored in the oil tank after cooled. There is a large amount of oil and gas, and the vertical condenser will produce natural negative pressure, which will reduce the pressure on the reactor and will not be easily blocked .After that, the uncooled oil and gas are further separated from the oil and gas separator. The remaining oil and gas passes through the second condenser, the third condenser, to ensure that the oil and gas are fully cooled and the oil yield is the largest. The second condenser is a horizontal condenser, whose cooling area is larger than the vertical one.
4. After these three condensers, the oil gas are basically completely condensed, and the residual is non-condensable gas. Water seal is one of the most important safety device. It can prevent tempering, but also can judge of the cooling system, if cooling is not complete, there will be oil in the the water seal device.
5. Part of the tail gas produced by the tire pyrolysiprocess plant is used to heat the reactor, and some of it is diverted into the air to burn. The We’s tirepyrolysis process plant is also equipped with a odor removal tank, so the exhaust in the air is tasteless and pollution-free.
6. After the tire pyrolysis process ends ,the carbon black is automatically discharged from the side of the reactor.

pyrolysis reactor quality control

The quality of the pyrolysis reactor is an essential factor to consider before making a purchase. pyrolysis reactor makes a strict control of the machine quality from the following 3 aspects.

(1)Machine design: pyrolysis reactor design adopts external heating, atmospheric pressure, and oxygen-depleted thermal cracking process operation. The reactor furnace body has a good sealing effect, which can ensure that gas won’t leak. And it is also equipped with the safety device and environmental protection device to eliminate the hidden dangers and secondary pollution caused by insecurity.

(2)Machine raw material: Our pyrolysis reactor is made of high-quality materials like thickened boiler plate or stainless steel, and the thickness is from 14-20mm, which can withstand high temperatures and pressure. And our pyrolysis reactor has an all-inclusive insulation layer, which can avoid heat less. So our pyrolysis reactor has strong durability and high heating&pyrolysis efficiency. This will not only help you save on energy costs but also ensure maximum productivity and profitability.

(3)Machine fabrication: All the welding and manufacturing of our pyrolysis reactor are conducted by our skilled engineers. The pyrolysis reactor welding adopts a 3-step welding process, which is not easy to crack and has a long service life.

Working process of coal tar pyrolysis machine

First, the coal tar enters the pyrolysis reactor through an automatic feeding device for high-temperature pyrolysis. When the temperature in the reactor reaches 250°C, oil gas begins to be produced. Then, the generated oil gas enters the buffer tank to slow down the flow of oil gas and settle impurities one after another; and then entering the condensation system, the oil gas is fully cooled into liquid oil;

The remaining non-condensable gas will enter the tail gas purification device, and after purification treatment, it will be returned to the reactor for combustion as fuel; when the temperature of the reactor is cooled to 50°C, the residual material in the furnace – carbon black residue – can be discharged and collected.

Fuel oil obtained from coal tar pyrolysis machine is beige (or orange), clear and translucent, and hasa high calorific value, which can be widely used in industrial and civil fuel fields, such as glass factories, cement factories, steel factories, heavy oil generators, etc. And they can partially replace diesel for power and have a wide range of uses.