Waste plastic pyrolysis plant
for sale adopts the full thermal insulation layer, this design can ensure that the smoke is not leaked and the heat is not lost, which not only saves fuel, but also does not cause pollution in the factory building. And our waste plastic pyrolysis plant can use the auto feeder with 1.8meters feeding door. Which can save production time and manpower. Our waste plastic pyrolysis reactor also adopt the side carbon black discharge method, the sealing effect can be achieved, it not pollute the factory, and the side carbon black discharge system is not related to the inlet and outlet. This will not affect the raw materials loading, and it will not affect the discharge of oil gas.
Waste plastic pyrolysis plant
Project of Waste Plastic Pyrolysis Plant
Eliminate white waste plastics, common plastics in life, such as PP, PE, HDPE, LDPE, ABS, aluminum-plastic, municipal solid waste, etc.
Compared with the traditional incineration and landfill treatment, the pyrolytic waste plastics have the characteristics of large processing capacity, high economic benefit and small environmental pollution. It can not only recycle high value-added products, but also has high economic and environmental benefits..
We have our own unique core technology, such as negative pressure system, exhaust gas purification device, etc. The negative pressure system greatly improves the safety of the entire equipment operation. The exhaust gas purification device can purify the exhaust gas and then use it to burn the reactor. This can avoid the generation of bad odor and air pollution, and also avoid complaints from people nearby. waste plastic pyrolysis plant can meet different countries’ environmental impact assessment standard, even America and EU standards.
we has been specialized in manufacturing waste plastic pyrolysis plant for more than 14+ years. We have our own professional team of engineers and are always committed to researching the latest designed pyrolysis machine to achieve faster production efficiency and the most suitable pyrolysis plant for customers. we always puts machine quality and safety first. We can provide customers with the most advanced and safe waste plastic pyrolysis plant at a reasonable price.
So far, we have exported to more than 90 countries and regions, including Americas, Africa, Asia, Southeast, Asian countries,such as USA, India, South Africa, Thailand, Vietnam, Indonesia, Fiji, Mexico, Panama, Colombia, Italy, Australia, Malaysia, Mongolia, Philippines, Chile, Nigeria, Ghana, etc., and we have some experience of local policies and markets in some countries, so can give you more accurate guidance and help.
Raw Materials Suitable for Waste Plastic Pyrolysis Plant
The types of plastics treated by waste plastic pyrolysis plant are limited. And different kinds of waste plastics, its oil yield is different.
For example, PE with high oil yield can reach 95%; PP and PS can reach 90%; and of course there are also some types of waste plastics that yield as little as 20% or 30%; In addition, some plastics are not suitable for oil refining, such as PVC and PET. Below are some types plastics with high oil yield.
Final Products from Waste Plastic Pyrolysis Plant and Applications
Final product | Yield | Application |
---|---|---|
Fuel oil | 60% | 1.Added into heavy oil generator to produce electricity. 2.Transformed into diesel by waste oil distillation plant. 3.As fuel to heat the pyrolysis reactor. |
Carbon black | 30% | 1.Refining as an additive in new products. 2.Reprocessed into coal or refractory briquette. |
Combustible gas | 10% | 1.Back to furnace for heating the reactor. 2.Collected and sold. |
Operation Process of Waste Plastic Pyrolysis Plant
- Put the dried waste plastic into the reactor by using the automatic feeder, and pay attention to leave a part of space in the reactor and not fill it completely, so that the reactor can rotate normally and the raw material can be heated evenly. Close the door of feed inlet and slag outlet after loading, and make sure the door is sealed.
- Use one of the fuels such as coal, wood, natural gas, liquefied petroleum gas or tire oil to slowly heat the pyrolysis reactor. When the temperature reaches 160 degrees, check for oil gas coming out.
- continuous heating, generally at 200-300 degrees, the most oil, the fastest temperature rise, need to last about 4 hours;
- continue to heat the fire, ensure that the oil gas is felt, when the temperature drops to about 150 degrees, shut down the machine.
Special insulation layer with good insulation effect
The main reactor is made of standard boiler steel
Compact feeding, fast feeding speed, capable of high-temperature feeding
Carbon black unload by high temperature is cooled in this reactor and stored after reaching a certain temperature
The uniquely designed box type condenser enjoy good cooling effect and easy to clean.
Non condensable combustible gas recycle system safely recycling waste gas into the combustion chamber to burn to save fuel
Purify the exhaust gas generated by combustion and discharge it after meeting the emission standards.
Technical Parameters of Waste Plastic Pyrolysis Plant
Equipmenttype | ZY-6 | ZY-10 | ZY-12 |
Rawmaterial | Waste plastic | Waste plastic | Waste plastic |
Structuralform | Horizontalrotation | Horizontalrotation | Horizontalrotation |
24-hourCapacity | 6ton | 10ton | 12ton |
Oilyield | 2.7-3.3ton | 3.6-4.4ton | 4.5-5.5ton |
Operatingpressure | Normal | Normal | Normal |
Material of pyrolysis Reactor | Q255R | Q255R | Q255R |
Thickness of pyrolysis Reactor | 16mm | 16mm | 16mm |
Rotate speed of pyrolysis Reactor | 0.4turn/minute | 0.4turn/minute | 0.4turn/minute |
Total power | 19KW | 19KW | 19KW |
Mode of cooling | Water cooling | Water cooling | Water cooling |
Cooling area of condenser | 100sqm | 100sqm | 100sqm |
Kind of transmission | Internalgeardrive | Internalgeardrive | Internalgeardrive |
NoisedB(A) | ≤85 | ≤85 | ≤85 |
SizeofReactor(D×L) | 2200×6000 | 2600×6600 | 2800×6600 |
Workingform | In term itten toperation | In term itten toperation | In term itten toperation |
Delivery time | 20days | 20days | 20days |
Weight | 27T | 32T | 35T |
The applications of the final products from waste plastic pyrolysis plant
The final products of waste plastic pyrolysis plant are mainly fuel oil and carbon black, and both of them have a wide range of applications in different fields.
1.Fuel oil
The fuel oil can be directly sold as fuel for industrial enterprises such as cement factory, glass factory, ceramic factory, electric power factory, steel making factory, boiler factory, etc. What’s more, it can also be refined by plastic pyrolysis oil distillation machine to get diesel, a higher economic value fuel oil.
2.Carbon black
It can be directly sold, or made into briquettes, used for heating and burning, or milled into powder, widely used in new tires, shoe soles, or paint.
Waste plastic to fuel oil pyrolysis plant advantages:
- Complete plastic feed, no need to break, which reduces cost.
- Discharge process through pulse dust removal processing, no dust emissions.
- Adopt multilevel cooling circulation to get more fuel oil.
- Easy operation, high efficiency and 2-3 people to operate.
- Waste plastic to fuel oil pyrolysis plant adopts fully automatic submerged arc welding process, through x-ray detection, to improve the security of plant.
Plastic pyrolysis is: the process of converting waste plastics into industrial fuels like plasitc pyrolysis oil, carbon Black, hydrocarbon Gas.
Plastic pyrolysis is a thermo decomposition of plastic polymer, since waste plastic are long chain polymers containing more than 50,000 carbon atoms attached to each other in a cross linked or straight chain.
Plastic products has been used widely, and waste plastic can be seen everywhere. It has seriously affected our environment on two aspects, such as visual pollution and potential hazards. Visual pollution means that aesthetic perception on living city affected by scrap plastic in everywhere.
Potential hazards mainly refers to degradation-resistant of waste plastic affecting on absorbing of nutrients and water by crop, reducing the production; and otherwise, animals will be die if eats it unconscious. Recycling and utilization of waste plastic is increasingly becoming an important aspect for environmental protection. Waste plastic recycling pyrolysis plant has supplied a new solution on disposal of waste plastic.
When using this waste plastic recycling pyrolysis plant to dispose waste plastics, the pre-treated plastics will firstly be conveyed to the moving horizontal pyrolysis reactor through feeder system. Then the plastics will take a series of pyrolysis reactions under the action of catalyst. Finally we can get pyrolysis oil and carbon black. Both of them are available energy.