Specialty paper is made from different fibers using a paper machine to produce paper with special functions, such as using synthetic fibers alone, synthetic pulp, or mixed wood pulp, and modifying or processing them with different materials to give the paper different functions and uses. For example, it is used for daily life, building materials, electrical products, industrial filters, mechanical industry, agriculture, information, optics, cultural and artistic use, advanced biochemical technology, etc. Any paper used for special purposes is collectively referred to as specialty paper.
Automatic specialty paper production line
Types of special paper include: Cotton paper, rice paper, interlayer paper, dust-free paper, grease-proof paper, dust-proof paper, rust-proof paper, banknote paper, tissue paper, inkjet paper, wiping paper, thermal paper, tracing paper, filter paper, float paper, oil blotter paper, tea bag paper, aluminum foil paper, copy paper, art paper, Shoki paper, breathable paper, parchment paper, carbon paper, woolen paper, Release paper base paper, carbon free paper, wallpaper base paper, glass cardstock, Coffee filter paper, stripping paper, physiological paper, cigarette card, Glasin paper, wallpaper covering material, beauty resistant board paper, moisture absorbent paper, flame resistant paper, asbestos paper, asphalt paper, mildew proof paper, electrostatic prevention paper, conductive paper, semi-conductive paper, battery separation paper, electromagnetic shielding paper, electrical insulation paper, heat-resistant paper, automotive filter paper, air conditioning filter paper, deodorizing filter paper, medical and sanitary paper, drug wrapping paper, asepsis Paper, medical tape base material, surgical clothes, abrasive paper, silkworm cotton paper, bed paper, covering paper, shading paper, seedling paper, insect proof paper, pressure sensitive recording paper, printed circuit board thick paper, thermal recording paper, magnetic recording paper, magnetic cardstock paper, thermal transfer recording paper, electronic base board paper and other information paper, photo paper, mirror wiping paper, printing paper, paper rope, sulphate paper, painting and calligraphy Paper, moisture-adjusting paper, ink flow paper, makeup paper, enzyme immobilization paper, absorbent paper, spinning tube paper, etc.
The production process of special paper production line
The production process of specialty paper includes steps such as pulp preparation, paper forming, paper processing, and paper coating.
Pulp preparation
Pulp preparation is the first step in the production of specialty paper. The preparation process of pulp usually includes the selection of raw materials, soaking, boiling, bleaching, etc. Different raw materials and processing methods can produce different pulp, thereby affecting the quality and performance of the final paper.
Paper Forming
Paper forming is the core step in the production of specialty paper. In this step, the pulp will be sprayed onto the paper machine, and through processes such as filtration, pressing, and drying, the moisture in the pulp will evaporate to form paper. In the process of paper forming, it is necessary to control the concentration of pulp, the speed and temperature of the paper machine, and other parameters to ensure the quality and performance of the paper.
Paper processing
Paper processing is one of the important steps in the production of specialty paper. In this step, the paper will undergo coating, calendering, processing, and other treatments to enhance its quality and performance. Coating can make paper waterproof, oil resistant, and fire-resistant, while calendering can make paper smoother and more uniform. The processing of paper can be carried out according to specific application requirements, such as cutting, folding, embossing, etc.
paper coating
Paper coating is the final step in the production of specialty paper. In this step, the paper will be coated with a special layer to enhance its performance. The type and thickness of the coating can be selected according to specific application requirements. Common coatings include polymer coatings, metal coatings, ceramic coatings, etc. Coatings can give paper properties such as wear resistance, corrosion resistance, and conductivity, thereby expanding the application areas of paper.
Now introduce the performance of some special industries:
- Special materials such as aramid and spandex: spandex, also known as polyurethane fiber, is an elastic fiber that can be stretched 6-7 times. It is mainly used on clothing that needs to be stretched to meet comfort requirements; Aramid fiber, also known as polyphenylene terephthalamide, is a high-tech synthetic fiber used in composite materials, bulletproof products, building materials, special protective clothing, and electronic devices. Our company has been providing customers with pulpers, grinders, and dewatering machines for a long time.
- Banknote paper and chemical fiber industry: The design and production of large taper pulping machines and cyclone pulping machines suitable for the cotton pulp industry are widely used in banknote paper mills and chemical fiber industries.
- Nitrocellulose industry: Nitrocellulose, also known as cellulose nitrate ester, is highly flammable and explosive, so special attention must be paid to the design and production of equipment. The company’s specially modified pulpers, conical grinders, and double disc grinders have undergone multiple tests and operations in processing nitrocellulose, completely replacing imported products. In 2008, three fine cutting machines were exported to Africa to produce nitrocellulose.
- Glass fiber: Glass fiber, also known as Fiberglass, is an inorganic non-metallic material with excellent performance. It has good insulation, heat resistance, corrosion resistance, and high mechanical strength, but is very brittle and fragile. It is mainly used as a reinforcing material in composite materials, electrical insulation materials, thermal insulation materials, circuit boards, and other fields of the national economy. The pulpers, slag removers, and dewatering machines supplied by our company are mainly used for processing fiberglass and are mainly used for batteries.
- Thin carrier paper for electronic components: Thin carrier paper for electronic components is mainly used in the electronic chip industry. We have signed a contract with the customer for the complete set of equipment for the pulp making system and flow system of the electronic thin carrier special raw paper project.
For over 20 years, our company’s equipment has had a large customer base and operational data in various industries such as decorative paper, copying paper, pine paper, medical packaging paper, artistic paper, air filter paper, Gracin paper (release paper), high-voltage cable paper, insulation paper, capacitor paper, carbonless copy paper, transfer printing paper, cigarette paper, banknote paper, cement bag paper, grass rope paper, non-woven bag paper, household paper, and chemical fiber industry. The special industry is an industry with high requirements for equipment and processes. The company has accumulated a lot of practical experience and strives for excellence in its own products, meeting the equipment needs of the vast majority of the special paper industry.
Classification of main specialty paper production lines
Automatic Tobacco Paper Making Machine
The manufacturing methods of tobacco flakes mainly include rolling method, thick pulp method, and papermaking method.
Roll pressing method is to crush tobacco raw materials, mix them with natural fibers, add a solution of adhesive and other additives, stir evenly, and then roll press and dry them to make thin sheet products. The production of tobacco flakes by roll pressing method has simple equipment, low energy consumption, and low cost, which is suitable for small and medium-sized production. However, the produced flakes have poor strength, high density, low filling performance, and high tar content. The thick paste method is to crush tobacco raw materials, evenly disperse them in water, add adhesives and other additives, and then spread the uniform paste on a rotating metal belt for drying and peeling to make tobacco flakes. The strength, specific gravity, filling properties, tar content, and production cost of tobacco flakes produced by the thick pulp method are between those of papermaking and roll pressing methods.
Automatic deko paper making Machine
Decorative base paper has strict requirements for optical properties such as whiteness, and titanium dioxide is relatively expensive. Therefore, it is very important to find a filler with similar properties to titanium dioxide to replace it. This paper investigates the effects of pulp ratio, beating degree, PAE addition amount, titanium dioxide addition amount, and CPAM addition amount on the physical properties of decorative base paper; Titanium dioxide/kaolin composite fillers were prepared using the mechanochemical method, and the effects of drying methods and different types of fillers on the physical properties of decorative base paper were studied.
Automatic gypsum board paper making machine
Paper type: Gypsum board covering base paper
Quantitative: 120-220GSM
Paper width: 3800-5200mm
Annual production: 50000 to 350000 tons
Maximum working speed: 1000 m/min
Design speed: 1200 m/min
Ivory coated board paper production line
What is coated paper? Is that literally paper covered in cloth? No, no, no, that’s not true! In fact, coated paper often appears in our lives, such as the inside pages of magazines we like to read, book paper, packaging bags, advertising posters and so on
Cone&Core Base Paper is widely used in industrial paper tube, chemical fiber tube, textile yarn tube, plastic film tube, fireworks tube, spiral tube, parallel tube, honeycomb cardboard, paper corner protection, etc. The Cylinder Mould Type Cone&Core Paper Board Making Machine designed and manufactured by our company uses waste cartons and other mixed waste paper as raw material,adopts traditional Cylinder Mould to starch and form paper, mature technology, stable operation, simple structure and convenient operation. The output paper weight mainly includes 200g/m2,300g/m2, 360g/m2, 420/m2, 500g/m2 . The paper quality indicators are stable, and the ring pressure strength and performance have reached the advanced level.
Insole paper board making machine
As different capacity and paper’s width and requirement, there are many different machines’ configuration. From the outside, shoes are composed of sole and upper. In fact, it also has a midsole. The midsole of some shoes is made of paper cardboard, we name the cardboard as insole paper board. Insole paper board is bending resistant, environmental friendly and renewable. It has the function of moisture-proof, air permeability and odor prevention. It supports the stability of shoes, plays a role in shaping, and can also reduce the overall weight of shoes. Insole paper board has great function, it is a necessity for shoes.
Sublimation coating paper making machine
According to the user’s requirements, the basic structure of Thermal&Sublimation Coating Paper Machine is: Double-axis unloading bracket (automatic paper splicing) → Air knife coater → Hot air drying oven → Back coating → Hot stereotype dryer→Soft calender →Double-axis paper reeler (automatic paper splicing)
Automatic filter paper making machine
summary: The filter paper machine has high accuracy and stability, and can produce paper with specific pore structure and filtration performance to meet different filtration needs. For example, it plays an important role in air filtration, liquid filtration and other fields.
keyword: paper machine|paper machinery|papermaking equipment|Filter paper machine
subcategory: Special paper machine
summary: The “friction plate” is usually used as a component in various mechanical equipment, which plays the role of transmitting power, braking, clutch, etc. The function of the friction sheet paper machine is to process a specific material into a friction sheet with the desired properties and specifications.
keyword: paper machine|paper machinery|papermaking equipment|Friction sheet paper machine
subcategory: Special paper machine
Automatic insulated paper making machine
summary: Insulating paper machine is to make insulating paper with specific properties and specifications by making paper raw materials through a series of processes.It has good electrical insulation properties, high temperature resistance, etc., used in transformers, motors, generators and other electrical equipment.
keyword: paper machine|paper machinery|papermaking equipment|Insulated paper machine
subcategory: Special paper machine
Automatic Security paper making machine
summary: Anti-counterfeiting paper machine is a device that produces paper with anti-counterfeiting function. It usually has some special structure and functions to realize the application of various anti-counterfeiting technologies on paper. It is widely used in banknotes, tickets, important documents and printed matter.
keyword: paper machine|paper machinery|papermaking equipment|Security paper machine
subcategory: Special paper machine