Automatic instant noodle production line covers raw material preparation, noodle molding, cooking and drying, seasoning packaging, quality control, automation control and environmental protection and energy saving equipment, technological innovation to improve production efficiency and food quality, the future trend of intelligent, automated, to provide more healthy choices
Instant noodle production line is divided into frying production line and non-fried instant noodle production line, instant noodle production line is mainly composed of brine mixer, brine metering device, two-axis two-speed flour mixer, disc curing machine, compound calender, multi-layer steaming machine, square surface cutting and sorting machine, frying machine, air cooling machine, conveyor and so on.
Fried instant noodles production line
According to the difference in shape, fried instant noodles can generally be divided into two kinds of square surface and round surface. There are certain differences between the two kinds of equipment, mainly different from the cutting machine, forming box and packaging machine. Of course, our company’s instant noodle production line can be used for both purposes. After decades of continuous improvement and development, the current production line of fried instant noodles has achieved large production capacity and intelligence, and is a very mature and stable equipment.
The main technological processes for the production of fried instant noodles are: water supply – powder supply – and noodles – curing – pressing, cutting strips – steaming noodles – cutting and dividing (or straight into) – frying – cooling – conveying – packaging – storage, etc.
The main equipment of the fried instant noodle production line is: water supply system – powder supply system (or artificial pouring powder) – noodle mixer – maturing machine – noodle press – noodle steaming machine – cutting off the dividing machine (or direct into the machine) – fried machine – air cooling machine – conveyor – packaging machine and so on. Through the automatic production line composed of the above equipment, the dry flour can be processed into wonderful, people love fried instant noodles food.
| Model | power | Steam consumption | Dimension(m) (multi- layer steamer) | Worker |
|---|---|---|---|---|
| 30,000pieces/8h | 40kw | 800-1000KG/H | 40*5*4 | 4 |
| 60,000pieces/8h | 55kw | 1200-1400KG/H | 45*5*4 | 4 |
| 80,000pieces/8h | 65kw | 1600-1800KG/H | 55*6*4 | 5 |
| 120,000pieces/8h | 80kw | 2000-2200KG/H | 65*6*4 | 5 |
| 160,000pieces/8h | 105kw | 2400-2600KG/H | 75*7*4.5 | 5 |
| 200,000pieces/8h | 110kw | 2800-3000KG/H | 80*8*4.5 | 6 |
| 250,000pieces/8h | 120kw | 3200-3400KG/H | 90*8*4.5 | 6 |
| 300,000pieces/8h | 135kw | 3600-3800KG/H | 90*10*4.5 | 6 |
Non-fried instant noodles production line
The non-fried instant noodle equipment is very similar to the fried instant noodle equipment, only the frying machine is replaced by a dryer, and the other equipment is the same before and after. But the dryer is much larger and more complex than the fryer, so the non-fryer line is more expensive than the same type of fryer. In addition to square noodles and round noodles, non-fried instant noodles are also divided into two types: boiled and soaked. Please specify your product positioning when selecting the device.
The main process for non Fried instant noodles production: water supply for powder — – and – cure – tablet, cutting, evaporate face, cut-off points, drying, cooling, conveying, packing, warehousing, etc.
The main equipment of the non-fried instant noodles production line is: water supply system – powder supply system (or artificial pouring powder) – noodle machine – maturing machine – noodle press – noodle steamer – cutting machine (or straight into the type) – dryer – air cooler – conveyor – packaging machine and so on
| Model | power | Steam consumption | Dimension(m) (multi- layer steamer) | Worker |
|---|---|---|---|---|
| 30,000pieces/8h | 45kw | 1000-1200KG/H | 50*5*4 | 4 |
| 60,000pieces/8h | 60kw | 1500-1700KG/H | 55*5*4 | 4 |
| 80,000pieces/8h | 75kw | 2000-2200KG/H | 65*6*4 | 5 |
| 120,000pieces/8h | 90kw | 2400-2600KG/H | 75*6*4 | 5 |
| 160,000pieces/8h | 110kw | 2800-3000KG/H | 85*7*4.5 | 5 |
| 200,000pieces/8h | 125kw | 3200-3400KG/H | 95*8*4.5 | 6 |
| 250,000pieces/8h | 135kw | 3600-3800KG/H | 105*8*4.5 | 6 |
| 300,000pieces/8h | 150kw | 3800-4000KG/H | 120*10*4.5 | 6 |
Main equipment of automatic instant noodle production line
Flour Mixer system
Function: To supply flour or other powder for the flour mixer.
Type: Can be divided into spiral powder feeding and gas feeding powder two devices, can also be artificial pour powder. At present, many flour products companies connect the powder supply system with the metal powder storage bin to completely realize the unmanned precision powder supply.
Aging Machine
Function: Flour and other raw materials and water are evenly stirred to form a water content of about 30% and a temperature of about 30 ℃, which is suitable for fermented dough.
Type: It can be divided into two types of intermittent flour mixer (single axis or double axis) and continuous flour mixer. Small equipment generally uses intermittent flour mixer, large equipment in order to reduce labor intensity, generally use “continuous flour mixer + homogenizer” continuous flour mixing system.
Flour Rolling machine
Function: After the dough after 1-3 composite calendering and 4-6 continuous calendering, the thickness of the dough is pressed to (0.8-1.5) mm, and then cut into noodles to facilitate embossing and distribution.
Type: According to the difference in adjustment methods can be divided into manual adjustment and automatic adjustment of two types. It can also be subdivided into various models according to the width of the tablet. At present, the automatic adjustment of the press has become the mainstream of the global market.
Steaming machine
Function: To cook the noodles at high temperature. The moisture content of the noodles after cooking is greatly reduced, and it is not easy to bubble when frying. This is also conducive to the protection of oil, more conducive to reboiling (soaking) food.
Type: It can be divided into two types of single-layer steaming machine and multi-layer steaming machine, and both types use water sealing technology. Multi-layer noodles steaming machine can save space and energy, and is adopted by more users.
Cutting and dividing machine
Function: Cut and fold the infinite noodles into blocks (round noodles are stretched first and then cut),
Then slide it into a noodle box, ready to fry and set.
Type: According to the shape requirements of the face block, it can be divided into two types: square face cutting machine and round block face cutting machine. Our company can also make circular and square dual-purpose cutting machine according to customer needs.
Frying machine
Function: The noodle block that slides into the noodle box is deep-fried at a high temperature, the oil temperature is generally between (150-170) ° C, and the frying time is generally between 90-150 seconds. The deep-fried instant noodles are full in color, regular in appearance, crisp in taste and convenient in soaking.
Steaming machine
Function: drying and shaping the surface after blowing. Dryer length is generally more than 30 meters. The drying time is generally between (25-35) minutes. Finally, the moisture content of the surface is reduced to between (9-11) %. The dried noodles do not contain oil, but can also be cooked or soaked like fried noodles.
Type: According to the structural differences, it can be divided into three types: single-layer dryer, multi-layer parallel dryer and multi-layer vertical dryer.
basket dryer
About dried noodle production line, there are two kinds dryer, one is hanging basket (noodle box)dryer, the other is net belt dryer. Noodle box type dryer cost is high than net belt type.
We can design dryer accord the customer’s workshop to adjust dryer layers and length.
Include: insulation door, gear box circulating fan and motor, chain, radiator, temperature gauge, steam pipeline and valve, stainless steel noodle box or stainless steel mesh belt.
Cooling machine
What it does: It cools the dough cubes that have just come out of the deep fryer quickly. The method of air cooling is generally adopted. After the temperature reaches the requirement, it is transported to the back end of the production line for packaging.
Instant noodle production line mainly has the following advantages:
- Novel and beautiful appearance: Japanese style;
2. energy saving and low consumption: oil content, power consumption, steam consumption are lower than the average level of the same industry;
3. high degree of automation: some digital and intelligent control;
4.mature and stable: the whole line trouble-free running time is better than the industry average.