Automatic non-fried corrugated surface production line is one of the main products of our company, with a high degree of automation, large output, high efficiency and energy saving, reasonable process, compact structure, beautiful appearance, easy operation and maintenance, etc., can be customized according to customer requirements.
Performance characteristics of automatic non-fried instant noodle production line
- PLC control, high degree of automation, easy operation;
- The size of instant noodles can be adjusted;
- Non-fried corrugated surface production line using high-quality food grade stainless steel material, longer service life, high cleanliness, easy to clean;
- High degree of automation, accurate control system, save labor costs, improve the quality of final products;
- All rollers are controlled by independent motor, and the calender ratio is controlled by PCL programmer, making it more convenient to adjust parameters.
Product parameters of Automatic Non-fried instant noodles production line
| Model | power | Steam consumption | Dimension(m) (multi- layer steamer) | Worker |
|---|---|---|---|---|
| 30,000pieces/8h | 45kw | 1000-1200KG/H | 50*5*4 | 4 |
| 60,000pieces/8h | 60kw | 1500-1700KG/H | 55*5*4 | 4 |
| 80,000pieces/8h | 75kw | 2000-2200KG/H | 65*6*4 | 5 |
| 120,000pieces/8h | 90kw | 2400-2600KG/H | 75*6*4 | 5 |
| 160,000pieces/8h | 110kw | 2800-3000KG/H | 85*7*4.5 | 5 |
| 200,000pieces/8h | 125kw | 3200-3400KG/H | 95*8*4.5 | 6 |
| 250,000pieces/8h | 135kw | 3600-3800KG/H | 105*8*4.5 | 6 |
| 300,000pieces/8h | 150kw | 3800-4000KG/H | 120*10*4.5 | 6 |
Non-fried instant noodle production line process flow
Alkali water mixing and measuring-Flour mixing-Dough aging-Dough pressing-Steaming-Cutting and dividing-Drying-Cooling-Packing.
Main equipment of non fried instant noodle production line
Flour mixer
Flour ,water combined and mixed full. There are two types, small one match single shaft flour mixer, big model match double shaft flour mixer .Mixing tank ,shaft ,mixing gear made of stainless steel 304 . And door open type include air discharge and manual way. There is also double speed design, match motor and gear box.
50kg to 75kg usually use single shaft type, 100kg,150kg,200kg,250kg,300kg,350kg,400kg use double shaft type.
Through the positive pressure, the flour is quantitated and quickly sent to the dough mixer by air. The transportation distance is far, the flour pollution is reduced, the environment is clean, and the labor intensity is reduced.
Mix flour and water evenly, double shaft multi-section and multi-speed, can set a variety of speeds, flour mixing is more uniform, conducive to the next step of the dough rolling process
Dough aging machine
Dough aging, improve the elasticity of the flour. The function is that storing flour and feeding dough pressing machine . There are also two types,round disk aging machine and belt aging machine.
Belt aging machien is longer with crushing function. Round disk aging machine only need a small space.
Static ripening, uniform feeding for dough belt rolling process, photoelectric induction continuous uninterrupted feeding.
Customized spiral broken particles loose, semi-closed moisture protection is conducive to the formation of gluten network, easy to clean.
Rolling Machine
The formed dough belt is continuously rolled into a dough belt with a certain thickness by multiple rollers, and then the noodle knife cut it into noodles, the dough belt is automatically fed among the rollers, and the power automatically adjusts the dough belt tension.
Single side synchronous adjustment is convenient, multi-stage production is convenient for transportation and assembly, operation stable.
New type dough pressing machine, cold hard alloy cast steel for rollers,stainless steel 304 for feeding hopper.
Automatic dough feeding, automatic adjustment for dough thickness. With photoelectric control, independent motor transmission, integrated circuit touch screen control. The whole machine is wrapped in a protective cover, which is safe and hygienic. This new type rolling machine usually is suitable for big model noodle machine. Like model 800,1000,1200 .
Steaming machine
We can choose three layer steaming machine or single layer steaming machine accord client’s workshop size. The single layer noodle steamer length is usually three times than three layer noodle steamer. For example, if three layer noodle steamer is 8 meters long, then single layer noodle steamer will be 24 meters long.The picture is a three layer noodle steamer .Steaming groove,cover,spray pipe, conveying chain,net belt,orbit,exhaust pipe, exhaust cover, net belt washing tank made of stainless steel 304. Machine can lift and go down.It’s very convenient to clean it.
The steamer is very strict for stainless steel material.Because it touch with steam and noodles , will be rusty easily if use bad quality stainless steel material.
The corrugated and divided noodles are sent to the steam box on the net belt, and the noodles are gelatinized and the corrugated surface is fixed by steam heating.
Overall upper cover lift type box, easy to clean, water seal structure, no need to replace the seal strip. The whole line can save energy up to 23% thanks to the new design of pipeline arrangement.
Cutting and dividing machine
There are two types ,one is square noodle cutting machine and the other is cup noodle cutting machine.
Cutting, folding, forming noodles into noodle cake and dropping into fryer noodle boxes automatically.
Square noodle cutting machine :centralized oil supply, arc folding knife, curve drive.
Round noodle cutting machine:two cuts one noodle cake,three times stretch,include sparying pipe,water receiving pan and axial flow fan.
Round noodle cutting machine also need match air shaping machine and air compressor.
Making square noodle no need air compressor.
Counterweight cutting folding structure, stable operation, can cooperate with the production line to achieve high cutting speed, stable and reliable into the noodle mold.
Non-fried instant noodles production line how to choose the model
Non-fried instant noodles production line is a production line that produces instant noodles but does not use the frying process. Compared with the traditional fried instant noodle production line, the non-fried instant noodle production line has the advantages of being healthier and more environmentally friendly. When choosing a non-fried instant noodle production line, the following points need to be considered:
- Production line efficiency: non-fried instant noodle production line needs to have efficient production capacity to meet the output demand.
- Equipment quality: Choosing high-quality equipment can ensure that the quality of instant noodles produced is better, the service life is longer, and the cost of repair and maintenance is reduced.
- After-sales service: Choose a manufacturer with good after-sales service, which can be solved in time when the fault or problem occurs in the production line, improving the reliability and stability of the production line.
- Price: Price is also one of the factors that need to be considered, and it is necessary to choose a more reasonable price production line under the premise of ensuring quality.
- Customized needs: non-fried instant noodles production lines need to be customized according to specific needs to meet different production needs.
To sum up, the selection of non-fried instant noodles production line needs to consider factors such as production efficiency, equipment quality, after-sales service, price and customized demand.
basket dryer
About dried noodle production line, there are two kinds dryer, one is hanging basket (noodle box)dryer, the other is net belt dryer. Noodle box type dryer cost is high than net belt type.
We can design dryer accord the customer’s workshop to adjust dryer layers and length.
Include: insulation door, gear box circulating fan and motor, chain, radiator, temperature gauge, steam pipeline and valve, stainless steel noodle box or stainless steel mesh belt.
Cooling machine
Function: make finished noodle cake temperature down to room temperature.
Centralized exhaust, equipped with two intake fans on the side, runs in a cycle process. The entire machine is designed beautifully with blue transparent organic glass.
Material: There are two types , net belt type and rod pushing type.
Net belt and rod made of stainless steel 304
Non-fried instant noodles production line how to choose the model
Non-fried instant noodles production line is a production line that produces instant noodles but does not use the frying process. Compared with the traditional fried instant noodle production line, the non-fried instant noodle production line has the advantages of being healthier and more environmentally friendly. When choosing a non-fried instant noodle production line, the following points need to be considered:
- Production line efficiency: non-fried instant noodle production line needs to have efficient production capacity to meet the output demand.
- Equipment quality: Choosing high-quality equipment can ensure that the quality of instant noodles produced is better, the service life is longer, and the cost of repair and maintenance is reduced.
- After-sales service: Choose a manufacturer with good after-sales service, which can be solved in time when the fault or problem occurs in the production line, improving the reliability and stability of the production line.
- Price: Price is also one of the factors that need to be considered, and it is necessary to choose a more reasonable price production line under the premise of ensuring quality.
- Customized needs: non-fried instant noodles production lines need to be customized according to specific needs to meet different production needs.
To sum up, the selection of non-fried instant noodles production line needs to consider factors such as production efficiency, equipment quality, after-sales service, price and customized demand.