Automatic fried instant noodles production line is composed of brine mixer, brine metering device, two-axis two-speed flour mixer, disc curing machine, compound calender, multi-layer steaming machine, square surface cutting machine, frying machine, air cooling machine, conveyor and so on
Fried instant noodle production line is a new type of instant noodle production line designed by Boyang Machinery on the basis of many years of experience in production equipment development and learning from foreign advanced technology. The production line has the characteristics of automatic production, large output, energy saving, compact structure, beautiful appearance, stable performance and easy operation and maintenance. Boyang Machinery can customize the fried instant noodles production line according to the parameters provided by users, including the production of bag instant noodles production line, bowl instant noodles production line, cup instant noodles production line and irregular long noodles production line.
First of all, the frying temperature is one of the key factors determining the effect of frying. When the oil temperature is too low, the noodles cannot be fully fried, resulting in poor taste and soft texture. When the oil temperature is too high, the noodles may be fried, producing poor flavor and texture. The frying process can be divided into three stages: low temperature zone, medium temperature zone and high temperature zone. In the cold zone, the surface block absorbs heat, the temperature rises, and it begins to dehydrate. With the increase of temperature, entering the medium temperature zone, the surface began to dehydrate a lot, and the oil gradually penetrated into the surface. When entering the high temperature zone, the water content of the surface block is basically stable, and the dehydration is no longer continued. In this process, the appropriate oil temperature can increase the degree of gelatinization of starch and the degree of denaturation of protein, thus giving instant noodles a unique taste and texture.
Secondly, the frying time is also an important factor affecting the frying effect. The interaction between frying time and oil temperature determines the frying effect of noodles. When the oil temperature is low, it is necessary to extend the frying time in order to ensure that the noodles are deep-fried. On the contrary, when the oil temperature is high, the frying time can be appropriately shortened. Too short frying time will cause the noodles to be dehydrated and not easily preserved, while too long frying time may cause the noodles to blister and fry excessively, affecting the quality of the pastry and increasing the cost. Therefore, in the frying process, we need to adjust the frying time according to the change of oil temperature to ensure the production of high-quality products.
In addition, the oil level is also one of the important factors affecting the effect of frying. If the oil level is too low, the dehydration of the sheet will be slower, and it may not even be able to complete the frying process, resulting in increased fuel consumption. The instability of the oil level will also affect the degree of gelatinization of the dough and the oil content of the product, which will affect the quality and taste of the product. Therefore, during the production process, we need to maintain a stable oil level to ensure that the noodles can be evenly heated and successfully complete the frying process.
Finally, the quality of the oil also has an important impact on the frying effect. The lower the content of saturated fatty acids in the oil, the more rancidity the oil is prone to. This will not only lead to increased oil consumption, but also affect the taste and shelf life of the product. Therefore, the choice of high-quality oil is essential to ensure the frying effect and product quality. Generally speaking, palm oil with a melting point of 26-30 ° C is widely used in the production line of fried instant noodles because of its good stability and high temperature resistance.
In summary, the frying effect of fried instant noodles production line is affected by many factors such as frying temperature, frying time, oil level and oil quality. In order to ensure the production of high-quality products, we need to have strict control and management of these factors. By adjusting the oil temperature, frying time, maintaining a stable oil level, and selecting high-quality oil products, we can optimize the frying effect, improve the taste and texture of the product, and meet the needs of consumers.
| Model | power | Steam consumption | Dimension(m) (multi- layer steamer) | Worker |
|---|---|---|---|---|
| 30,000pieces/8h | 40kw | 800-1000KG/H | 40*5*4 | 4 |
| 60,000pieces/8h | 55kw | 1200-1400KG/H | 45*5*4 | 4 |
| 80,000pieces/8h | 65kw | 1600-1800KG/H | 55*6*4 | 5 |
| 120,000pieces/8h | 80kw | 2000-2200KG/H | 65*6*4 | 5 |
| 160,000pieces/8h | 105kw | 2400-2600KG/H | 75*7*4.5 | 5 |
| 200,000pieces/8h | 110kw | 2800-3000KG/H | 80*8*4.5 | 6 |
| 250,000pieces/8h | 120kw | 3200-3400KG/H | 90*8*4.5 | 6 |
| 300,000pieces/8h | 135kw | 3600-3800KG/H | 90*10*4.5 | 6 |
Manufacturing process of automatic fried instant noodles production line
Fried instant noodle production line process flow:
Alkali water mixing and measuring-Flour mixing-Dough aging-Dough pressing-Steaming-Cutting and dividing-Frying-Cooling-Packing.
Flour Mixer system
Flour ,water combined and mixed full. There are two types, small one match single shaft flour mixer, big model match double shaft flour mixer .Mixing tank ,shaft ,mixing gear made of stainless steel 304 . And door open type include air discharge and manual way. There is also double speed design, match motor and gear box.
Through the positive pressure, the flour is quantitated and quickly sent to the dough mixer by air. The transportation distance is far, the flour pollution is reduced, the environment is clean, and the labor intensity is reduced.
Mix flour and water evenly, double shaft multi-section and multi-speed, can set a variety of speeds, flour mixing is more uniform, conducive to the next step of the dough rolling process
Aging Machine
Dough aging, improve the elasticity of the flour. The function is that storing flour and feeding dough pressing machine . There are also two types,round disk aging machine and belt aging machine.
Flour Rolling machine
New type dough pressing machine, cold hard alloy cast steel for rollers,stainless steel 304 for feeding hopper.
Automatic dough feeding, automatic adjustment for dough thickness. With photoelectric control, independent motor transmission, integrated circuit touch screen control. The whole machine is wrapped in a protective cover, which is safe and hygienic.
The formed dough belt is continuously rolled into a dough belt with a certain thickness by multiple rollers, and then the noodle knife cut it into noodles, the dough belt is automatically fed among the rollers, and the power automatically adjusts the dough belt tension.
Single side synchronous adjustment is convenient, multi-stage production is convenient for transportation and assembly, operation stable.
Steaming machine
We can choose three layer steaming machine or single layer steaming machine accord client’s workshop size. The single layer noodle steamer length is usually three times than three layer noodle steamer. For example, if three layer noodle steamer is 8 meters long, then single layer noodle steamer will be 24 meters long. The picture is a three layer noodle steamer .Steaming groove,cover,spray pipe, conveying chain,net belt,orbit,exhaust pipe, exhaust cover, net belt washing tank made of stainless steel 304. Machine can lift and go down. It’s very convenient to clean it.
The corrugated and divided noodles are sent to the steam box on the net belt, and the noodles are gelatinized and the corrugated surface is fixed by steam heating.
Overall upper cover lift type box, easy to clean, water seal structure, no need to replace the seal strip.
The whole line can save energy up to 23% thanks to the new design of pipeline arrangement.
Cutting and dividing machine
There are two types ,one is square noodle cutting machine and the other is cup noodle cutting machine.
Cutting, folding, forming noodles into noodle cake and dropping into fryer noodle boxes automatically.
Square noodle cutting machine :centralized oil supply, arc folding knife, curve drive.
Round noodle cutting machine:two cuts one noodle cake,three times stretch,include sparying pipe,water receiving pan and axial flow fan.
Counterweight cutting folding structure, stable operation, can cooperate with the production line to achieve high cutting speed, stable and reliable into the noodle mold.
Square or round noodle cakes with different diameter and thickness can be customized according to the needs. After being cut into the noodle mold, it needs to be blown and reshaped before entering the frying stage.
Frying machine
Include:steam heat system,automatic temperature control and oil feeding,oil pot lift and go down automatically
Material: Noodle boxes made of stainless steel 304 . oil system like oil pot,oil pipe,oil tank,heat exchanger can be made by carbon steel or stainless steel 304
There are observation windows on both sides of the lift type frying machine, and the opening mode is clamshell type.
The noodle mold adopts counterweight self-hanging tension, the oil return of the oil pan adopts the method which is collected in the middle and then discharged from the side.
With roller type slag filter + fine filter, oil circuit circulation, energy saving and no peculiar smell.
Cooling machine
Function: make finished noodle cake temperature down to room temperature.
Centralized exhaust, equipped with two intake fans on the side, runs in a cycle process. The entire machine is designed beautifully with blue transparent organic glass.
Material: There are two types , net belt type and rod pushing type.
Net belt and rod made of stainless steel 304
The deep-fried noodle cakes are cooled by strong air to cool them quickly and make the temperature of the them close to room temperature for easy packing and storage.
Blower can be used for cooling by blow down or side and then up-draft, to ensure product hygiene.
Fried instant noodles production line has square type (bag) and round block type (barrel) points, there is also a multi-functional combination of a machine. The weight of the block can be adjusted from 30 g to 120 g per block as required; Equipment capacity per shift (8 hours) from 30,000 to 250,000 pieces at will; Roll width 200mm to 900mm variety of configurations. Additional equipment from the flour conveyor, flour filter, cooling air filter, soup dispenser, packaging machine, metal weight identification machine, packing machine and other optional
Performance characteristics:
- PLC programmable control, noodle production line high degree of automation, easy to operate;
- Can provide product formula reference list and opinions, can be fine-tuned at any time according to market demand;
- The frying machine is equipped with a coarse filter and a fine filter. The oil can be filtered through the coarse filter for the first time and then filtered through the fine filter for the second time. The second filter can extend the oil change cycle and ensure the taste of the final product.
- Developed a set of fried instant noodles production bag and cup noodles one of the equipment, can achieve two or even three kinds of production on a production line, this set of equipment is welcomed by customers, for customers to solve a lot of troubles and save a lot of costs.
- According to customer requirements, professional and technical personnel will be arranged to guide the installation and commissioning of equipment on site, and conduct operation training. Operation manuals and related documents in both Chinese and English will also be provided.