A large steel frame complete flour unit designed for a fully automatic wheat flour production line. This design breaks through the limitations of traditional design and has an internationally leading level. The cleaning process adopts multiple steps such as three screening, two beating, two stone removal, one wheat washing, and two magnetic separation; Flour milling adopts 4-5 skin mills, 6-7 heart mills, 2-3 slag mills, and is equipped with auxiliary equipment such as powder cleaning machine, bran grinding machine, impact, and powder loosening. The grinding machine adopts advanced pneumatic compound grinding, with advanced milling technology, light grinding and fine grinding, long powder path, high flour quality, and can produce various grades of flour and special flour. Steel frame structures have low investment, fast construction efficiency, short construction period, and small footprint. Our company also provides one-stop services including preliminary design, production, later installation, commissioning, technical training, and technical consulting.
The fully automatic wheat flour processing machine is equipped with a high square screen and a new type of compound grinding machine powder set equipment, designed as a steel frame structure by our company’s engineering and technical personnel. It adopts internationally advanced milling equipment and advanced milling technology, including light grinding and fine grinding, fine grading by powder cleaning machine, grading and grinding by wheat core, grinding by smooth roller, impact milling, and can obtain high-grade specialized powder. Equipment layout can be divided into steel frame structure and floor structure
With years’ practical experience in the field of wheat flour processing, we has help design and set up a great number of wheat flour mills over the world, from small scale wheat flour milling line to large scale complete set of turnkey flour mill projects, we have exported our machinery to many countries such as India, Chile, United States, France, Pakistan, Kazakhstan,Zambia, Nigeria, Argentina, Australia etc. Below are some of the projects our company worked on these years.
Main performance parameters of wheat flour production line
Main equipment
1.Grain cleaning equipment
Wheat cleaning: cylinder initial cleaning screen, high-efficiency vibrating screen, specific gravity stone removal machine, high-efficiency wheat polishing machine, water coating machine, water coating controller, wheat distributor, flat rotary screen, spiral brush wheat machine, atomized water coating machine, magnetic separator
Clean grain cleaning: powerful wheat beater, flat rotary screen,
2.Grinding equipment:
Pneumatic compound grinding machine, high square flat screen, horizontal threshing machine, powder cleaning machine, impact loosening machine, computer packaging scale, flour magnetic separator
Other auxiliary equipment and accessories
3.Flour milling process:
Wheat flour milling contains the following five basic steps: Wheat Prepraing, Cleaning, Tempering, Gristing and Milling.
Preparing the wheat: Where the wheat is weighed, inspected and graded;
Cleaning: The removal of impurities like stones, dirt, metals and other seeds.
Tempering: During this stage the wheat is soaked in water to make it easier to remove the outer bran layer.
Gristing: This involves mixing different wheat to create a specific kind of flour.
Milling: Involves a number of repeated steps:
The wheat is ground by a machine equipped with rollers that break it into pieces. Then it is put through sifters. The resulting meal starts out coarse and with repeated grinding and sifting becomes fine white flour, wheat bran and wheat germ. The milling process can either produce distinct products—wheat bran, refined white flour, wheat germ—that can be packaged and sold separately, milled together to produce a whole grain flour, or blended to form different flours.
Blending: different components are blended back together to form different flours. For example, whole wheat flour is a blend of white flour and wheat bran.
Enriching & Fortifying: The addition of vitamins and minerals identified in government regulations.
Wheat Flour Milling Process
Different parts of the wheat grain are used to make different types of flour. White flour is made from the endosperm only. Wholemeal flour uses all parts of the grain: the endosperm, the wheat germ and the bran layer. Brown flour contains about 85% of the original grain, but some bran and germ have been removed.
Model type of wheat flour production line
Daily processing 5000t wheat flour production line
The planning of a super large wheat flour production line with a daily processing capacity of 500 tons of wheat mainly includes the original grain warehouse, finished product warehouse, flour warehouse, research and development building and its supporting facilities; The equipment adopts internationally advanced flour production equipment and testing equipment imported from Sweden and Germany; Construct a new technology project for the production of flour with international advanced level of fully automatic control, long flour path, high precision, and enclosed dust-free technology. The ultra large single unit flour processing production workshop converts 5000 tons of wheat into flour every day through a high-precision, fully enclosed automated production system, and then transfers and distributes it through an intelligent “unmanned warehouse”.
1000TPD Wheat Flour Production Line
The 1000tpd wheat flour plant can produce 1000TPD or other turnkey flour mill projects within this capacity range. This unit of wheat flour plant utilizes 6-bin or 8-bin type high square plansifter, and new type 600(length) manual (or pneumatic) or 1000(length) pneumatic flour mill machine.
This unit of wheat flour mill plant adopts advanced equipments and technology. The complete design makes it excellent in classifying flour, so that the wheat flour has high quality.
Its power consumption is low, but output and flour extraction rate are high.
This unit belongs to the largest scale flour mill plant, which can be used to produce grade flour, and special flour.
500TPD Wheat flour processing line
The 500TPD wheat flour production mill contains the flowing process: Precleaning Part, Cleaning Part and the Milling Part. It is a new productive line changed the design of traditional technological process which includes break system, scratch system and reduction system, its features are that the scheme of making flour route is long, and make the flour evenly and completely. Scratch system and reduction system adopt smooth roller，The milling section adopts purifier, Bran centrifugal, Bran brush, Flour checking plansifter and other auxiliary equipments to improve grinding system and shifting system efficiently and improve the flour’s precision and its color,lower the ash content, and improve the extraction rate and quality of product..
300-400tons of wheat flour production plant
Processing capacity: processing 300 tons of wheat in 24 hours.
Wheat flour: according to the user requirements, the production of special one powder, special two powder, standard powder, flour quality standards meet the requirements of GB1355-86.
Supporting power: about 920kw
The supplier is responsible for plant layout design, main workshop building design, installation, commissioning and training of local workers and construction supervision with the main workshop production line. The customer shall be responsible for civil engineering according to the supplier’s design requirements, and complete the installation and commissioning of the equipment under the guidance of the supplier’s experts, and provide necessary conditions and assistance for this purpose.
Size of main workshop: steel frame structure, floor area of workshop: L * W * H = 60 * 11 * 27.5m.
200 TPD Wheat flour mill production line
Production Capacity: 200tons per day wheat flour milling plant
Main Equipment: High square plansifter, pneumatic flour mill machine, purifier, etc.
Construction Structure: Multi-story concrete building structure
200 TPD wheat flour mill plants belong to large scale production, usually constructed with multi-story concrete building structure, and the main flour grinding machine is a fully enclosed, low-noise, low-energy pneumatic flour mill machines, and equipped with PLC control system.
200ton/d wheat flour mill machine is a kind of multistory type flour mill plant. It consists of high square plansifter, pneumatic flour mill machine, purifier, etc. to realize advanced flour milling technology. It usually needs 4-6 storeys for installing the complete wheat flour plant. The whole plant is durable to use, easy to operate and maintain, and has high productivity and flour extraction rate. Therefore this wheat flour mill plant can be used to produce different grade wheat flour as well as special flour.
150TPD Wheat flour processing line
The equipment of flour mill adopts the national advanced equipment. Its main equipment of milling flour is 60X2 style Mill, whose features are sealed installation, lower noises and lower power consumption. The equipment of sifting flour is FSFG6X24 style Plansifter. The equipment of purifying flour is the advanced patent product. Its features is blowing well, adjusting simple, good result of separating, the rate of ash content is reduced 60%-70% or as.
- Output: process 150T wheat per day .
- Extraction flour: Extraction flour: F1 flour: 60-63%. F2 flour: 70-73% F3flour : 75-78% (the volume weight is over 770g/L)
- The total area of the work shop is about 1200㎡ (42×7×18 m). 4 storey.
The production–line adopts 12 sets 60 style double mills ,the total length of the rollers :60×12×2=1440cm.
100tons of wheat flour mill processing line
1、 Processing capacity: processing 100 tons of wheat in 24 hours.
2、 Product variety:Wheat flour: according to the user requirements, the production of special one powder, special two powder, standard powder, flour quality standards meet the requirements of GB1355-86.
3、 Supporting power: about 308kw
4、 Size of main workshop: steel frame structure, floor area of workshop: L * W * H = 357.518.5m.
5、 Delivery time: within 60 days after the contract comes into effect.
The supplier is responsible for plant layout design, main workshop building design, installation, commissioning and training of local workers and construction supervision with the main workshop production line. The customer shall be responsible for civil engineering according to the supplier’s design requirements, and complete the installation and commissioning of the equipment under the guidance of the supplier’s experts, and provide necessary conditions and assistance for this purpose.
80TPD Wheat flour production plant
Production Capacity: 80 tons per day wheat flour milling plant
Main Equipment: High square plansifter, manual or pneumatic mill and purifier, and other high quality flour milling equipments…
Construction Structure: Steel Platform Structure (medium scale)/ Concrete Structure Building (large scale)
This 80 tons per day wheat flour production line have the feature of low investment and high quality. If you are looking to move further up the food supply chain or seeking new and cost effective ways of producing nutritious, high quality wheat flour, this machine is the most suitable one for you
The 80ton/d wheat flour mill plant belongs to steel structure. It adopts high square plansifter, manual or pneumatic mill and purifier, and other high quality flour milling equipments with advanced milling technology. The steel structure wheat flour milling machine can save factory area, decrease workshop cost, and decrease construction period. This series wheat flour milling machine covers small area, has brief structure, and produces high grade wheat flour with high yield with low investment. You will make profit with this series flour mill plant in a short period of time.
50-60tons of wheat flour processing line
1、 Processing capacity: processing 60 tons of wheat in 24 hours.
2、 Product variety:Wheat flour: according to the user requirements, the production of special one powder, special two powder, standard powder, flour quality standards meet the requirements of GB1355-86.
3、 Supporting power: about 190kw
4、 Size of main workshop: steel frame structure, floor area of workshop: L * W * H = 30* 7 * 12.5m.
5、 Container: 2* 40HQ
6、 Delivery time: within 70 days after the contract comes into effect.
7、The supplier is responsible for plant layout design, main workshop building design, installation, commissioning and training of local workers and construction supervision with the main workshop production line. The customer shall be responsible for civil engineering according to the supplier’s design requirements, and complete the installation and commissioning of the equipment under the guidance of the supplier’s experts, and provide necessary conditions and assistance for this purpose.
40TPD Wheat flour processing machine
Production Capacity: 40 tons per day wheat flour processing machine
Main Equipment: Magnetic separator, rotary sieve, air suction separator, wheat flour milling machines, plansifter, flour packing machines……
Construction Structure: Steel platform structure generally
This complete sets of equipment is developed basing on the development of international market’s economy. Its feature is that the scheme of the flour is long. Which adopts break system、scratch、system and reduction system to make the flour evenly and completely. So the extraction flour is high, the flour is fine with good color and the glutenin is good. It can make several sorts of flour. Convey the stock with pneumatic lift in purifiers, in screen room adopts bucket elevator, the result of dry cleaning the raw wheat is good and the workshop is sanitary.
30tons of wheat flour mill machine
1、 Processing capacity: processing 30 tons of wheat in 24 hours.
2、 Product variety:
Wheat flour: according to the user requirements, the production of special one powder, special two powder, standard powder, flour quality standards meet the requirements of GB1355-86.
3、 Supporting power: about 92kw
4、 Size of main workshop: steel frame structure, floor area of workshop: L * W * H =18* 6 * 6.5meters.
5、Container:1pcs of 40HQ
6、 Delivery time: within 30days after the contract comes into effect.
7、 Installation cost: installation and debugging are paid services, including equipment technical guidance installation, debugging operation and training of local workers, the customer is responsible for the visa of installation personnel, round-trip air tickets, local accommodation, transportation, medical insurance and other costs. The equipment needs one of technical for installation personnel, the normal installation and commissioning time is 20days, and the final time is based on the local situation of the customer.
20TPD Wheat flour mill processing equipment
Production Capacity: 20 tons per day wheat flour production plant
Main Equipment: Flour milling machines, Fans, Air closers, Sakrone, Circular sieves, Distribution boxes……
Construction Structure: Floor-standing flour milling unit structure
20 tons/day automatic feeding wheat flour mill is simple to operate, covers an area of small, very suitable for small family-style wheat flour processing workshop. It does not require much upfront investment cost, providing a viable opportunity for small processing plants in rural areas and townships to enter the profitable flour milling industry.
Wheat flour milling is a traditional flour mill industry. In the past hundred years, the wheat milling technology mainly composed of wheat cleaning, sieving, and grinding. However, with the development of the world economy and the progress of science and technology, many high-tech methods have been successfully applied to this traditional industry.
10TPD Wheat flour milling production equipment
This unit has the feature of low investment and high efficiency, is a small complete set of equipment which can produce continuously. It is the epitome of the big unit and the design is principle, operation is simple, maintenance is easy and covers little area.
The 10ton/d mini wheat milling machine is the smallest scale flour mill plant. It is composed by combined grain cleaning machine, destoner, wheat washer, wheat milling machine, round sieve, fans, airlock, and so on. This wheat milling machine can realize all the basic wheat flour production process, like wheat sieving, threshing, destoning (removing stones), washing, grinding, and also flour sieving.
The mini wheat milling plant has many features, which make it popular among buyers who are flour milling business startups, like small and compact size; easy installation, operation and maintaining; low power consumption; high flour milling efficiency. In addition, there are also advanced advantages on the whole flour milling euqipment design: