The entire large-scale wheat flour production line has the characteristics of reasonable process, strong specificity, reasonable layout, low dynamic consumption, high flour yield, and good finished product quality.
600Tons Wheat Flour Production Line
Finished product:whole wheat flour, wheat flour, atta flour
Production capacity:300ton/day,500ton/day,600ton/day,1000ton/day
Core equipment:Bin, cleaning and conditioning equipment, roller mill, purifier, plansifter, packing machine.
The daily production line of 600 tons of wheat flour adopts an automated solution to reduce labor costs and production expenses. The team of designers and debugging engineers ensures the rationality of the process, not only reducing energy consumption, but also minimizing the impact of impurities, ash content, and bran on the finished product. The yield and quality of various genuine products meet or exceed the prescribed standards, increasing the market competitiveness of the products.
The wheat milling flour production line is mainly composed of wheat mill, fan, air closer, shackle lifting and discharging device, which can realize full air transportation and automatic circulation processing and milling. It is often used in 40-120 mesh milling of wheat, corn, beans, sorghum and buckwheat. Among them, the wheat core separation mill grinds wheat into flour by grinding roller, and the bran and qualified flour are screened by circular roller, which is widely used in grain processing points.
Wheat flour production line technology introduction
- Raw grain cleaning section: using one sieve, one stone removal, one magnetic separation, and equipped with an air separation system to clean out large and small impurities in the grain
- Peeling and embryo removal section: using two peeling, one polishing, two screening, and one selection.
- 1) Two layers of peeling and one layer of polishing are used to ensure that the skin and embryo are completely removed, and the powder and skin are separated through an effective suction system;
- 2) Screening: Separate materials according to different sizes and qualities;
- 3) Selection: Depending on the specific gravity of the material, the skin and embryo are separated from the material through the combined action of fish scale plates and airflow;
- Grit making section: adopting the process of refining, powder brushing, sieving, and classified suspension.
- 1) Fine Grains: The material is crushed into grits, and the endosperm (white spots) with lower hardness is finely ground into powder;
- 2) Brush powder: Separate the white powder from the material;
- 3) Screening: Classify materials according to their size;
- 4) Suspension: Separate the micro skin from the grain using airflow according to the different proportions of the material;
- Flour milling section: Adopting a multi pass grinding and screening process.
- 1) Grinding: The surface sand entering the grinding machine is finely ground into powder;
- 2) Screening: Separate the finely ground powder from the material;
- Measurement and packaging section: Storage can reduce labor, and measurement and packaging can be done manually or electronically.
Wheat Flour Milling Process Flow
Wheat cleaning
Intake and pre-cleaning
Pre-cleaning is key for an efficient and safe milling process. Grain contains impurities and foreign materials. If you remove these before storage, you can extend the service life of your machinery and provide hygienic storage conditions for your grain.
Cleaning and conditioning
Pre-cleaning is key for an efficient and safe milling process. Grain contains impurities and foreign materials. If you remove these before storage, you can extend the service life of your machinery and provide hygienic storage conditions for your grain.
Drum type pre-cleaner
This machine is a pre cleaning equipment often used in grain storage, grain processing and other enterprises.
It is mainly used for cleaning the size of impurities in grain and granular materials, such as stones, hemp rope, sand and dust. It has the characteristics of large output, low energy consumption, high efficiency, stable and reliable operation.
The cleaning effect and output of different materials can be adjusted by adjusting the angle of screen cylinder.
Vibrating Screen
Product Description:This machine is a pre cleaning equipment often used in grain storage, grain processing and other enterprises. It is mainly used for cleaning the size of impurities in grain and granular materials, such as stones, hemp rope, sand and dust.
Universal Gravity Destoner
Besides the standard application of wheat, rice and corn, Gravity Destoner can also be used in the special processing of oat, buckwheat, barley, speles wheat and millet, and have been successfully applied in the production of wine making, distillation and ethanol products;
Wheat Milling
Pre-cleaning
Milling is the process by which grains are ground into flour. The modern milling process is a gradual reduction of the wheat kernels through a process of grinding and sifting. The millers’ skill is analyzing the wheat and then blending it to meet the requirements of the end use. This science of analysis, blending, grinding, sifting and blending again results in consistent end products.
Milling
Milling is the process by which grains are ground into flour. The modern milling process is a gradual reduction of the wheat kernels through a process of grinding and sifting. The millers’ skill is analyzing the wheat and then blending it to meet the requirements of the end use. This science of analysis, blending, grinding, sifting and blending again results in consistent end products.
Wheat Flour Milling Machine
- The roller is supported by rolling bearing, which has low friction, low energy consumption and high efficiency.
- Chain transmission is adopted to ensure smooth transmission.
- Double feeding rollers are used for feeding, and the feeding is uniform.
- Slow roll clutch and feeding mechanism linkage, fast operation.
- Many standard parts are used for parts, which is convenient for maintenance.
- The structure is reasonable, the operation is simple, and the matching use is convenient.
Wheat Roller Mill
Independent bearing beam design, smooth operation, with low vibration, low noise automatic control system, according to the number of materials automatically open and close grinding roller bite, increase the service life of the machine.
The grinding roller is made of Mo Ni Cr alloy with advanced manufacturing technology, uniform hardness, strong wear resistance and long service life. Each roll adopts 18mm-25mm alloy layer thickness for dynamic balance test to ensure the stability of use.
In addition, the mill uses frequency conversion technology, high integration, digital display, convenient automatic control, automatic monitoring feed, feed, roll speed ratio.
This machine can be operated by PLC control system and mobile phone app to check the production progress at a glance.
Micro Powder Milling Machine-Ultrafine Impact Mill
environmental friendly super fine ultrafine impact mill can process wheat, corn, buckwheat and other grains into fine flour with 80-200 meshes. The processing capacity can reach 150kg-1000kg. The ultrafine impact mill is the ideal fine flour milling equipment for pharmacy, food and chemical enterprises.
Wheat Flour Storage and blending
Storage and blending
After the grain is processed into flour, it needs post-treatment including collecting, blending, bulk storage, weighing, insecticide, adding micro ingredients and the nutrient enrichment of flour (amino acid, vitamin, mineral, etc.). The post-treatment can stabilize the flour quality and increase varieties.
We can provide tailored solutions according to customers’ needs.
Wheat Flour Packaging
Pre-cleaning
The finished products are either bagged or loaded in bulk. Here it is important to keep dust to a minimum. Precise dosing and weighing are also key. We offer a wide range of manual and fully automated loading and bagging systems.
Computer Measuring Packaging Machine
packing scale is suitable for accurate measurement and packaging of finished materials for coarse cereals, grain processing enterprises, starch enterprises, chemical industry and other industries.
The machines of this series of compact wheat flour mill are designed and installed together with the steel structure support. The main structure consists of three levels: roller mills are located on the ground floor; sifters are installed on the second floor and the cyclones and pneumatic pipes are on the third floor. The materials from the roller mill are lifting by a pneumatic transferring system. The whole mill can be installed in a warehouse and individual designs can meet customer different requirements.