Automatic corn maize flour production line has complete process design, compact equipment structure and reliable operation, and has been well received by many customers. There are many types of finished products, including grade maize grits, grade maize flour, and feed, which are suitable for many related industries and can meet the requirements of different investors.
The complete set of equipment for corn flour production line processing adopts an automation solution, which greatly reduces labor expenses and production costs. The engineering team ensures the rationality of the process, not only reducing energy consumption, but also minimizing the impact of impurities, ash content, and bran on the finished product. The yield and quality of various genuine products meet or exceed the prescribed standards, increasing the market competitiveness of the products.
The entire equipment has the characteristics of reasonable process, strong specificity, reasonable layout, low dynamic consumption, high powder output rate, and good finished product quality. This finished product is widely used in food enterprises, sugar enterprises, and beer enterprises.
Section description:
1) Fine Grains: The material is crushed into grits, and the endosperm (white spots) with lower hardness is finely ground into powder;
2) Brush powder: Separate the white powder from the material;
3) Screening: Classify materials according to their size;
4) Suspension: Separate the micro skin from the grain using airflow according to the different proportions of the material;
- Flour milling section: Adopting a multi pass grinding and screening process.
1) Grinding: The surface sand entering the grinding machine is finely ground into powder;
2) Screening: Separate the finely ground powder from the material;
- Measurement and packaging section: Storage can reduce labor, and measurement and packaging can be done manually or electronically.
Finished product:Corn flour, Corn grits, Corn germ, and Bran.
maize / corn flour mill project from 10TPD to 1000TPD. We also offer tailor-made maize flour milling plants according to customers’ unique need. As one of the best manufacturers and suppliers in the field of flour milling in China, we can always supply maize milling equipment for markets all over the world. Of course, our technical teams also help customers design the factory workshop steel silos, cement silos and necessary assistant systems for corn mill projects.
Type category of fully automatic corn flour production line
5000tons automatic corn flour production line
The planning of a super large corn flour production line with a daily processing capacity of 500 tons of corn mainly includes the original grain warehouse, finished product warehouse, flour warehouse, research and development building and its supporting facilities; The equipment adopts internationally advanced flour production equipment and testing equipment imported from Sweden and Germany; Construct a new technology project for the production of flour with international advanced level of fully automatic control, long flour path, high precision, and enclosed dust-free technology. The ultra large single unit flour processing production workshop converts 5000 tons of corn into flour every day through a high-precision, fully enclosed automated production system, and then transfers and distributes it through an intelligent “unmanned warehouse”.
1000tons of Corn flour and grit production line
The complete set of corn flour processing equipment adopts the automation solution, which greatly reduces the labor cost and production cost. The professional grain art designer and commissioning engineer team ensure the progressiveness of the process, which not only reduces energy consumption, but also reduces the impact of magazines, ash and bran stars on the finished products. Corn flour processing equipment, corn flour plant equipment, equipment yield and product quality all meet the standards, increasing the competitiveness of the product market.
Advanced technology
Professional grain art designers ensure the progressiveness of the process and reduce the impact of magazines, ash and bran stars on the finished products;
Core equipment
Vibration screen, stone removal machine, fan, suction duct, embryo removal machine, embryo selection machine, peeling machine, polishing machine, etc;
Finished product quality
Grade corn flour is 75-80%, skin miscellaneous is 20-25%, golden yellow in color, fine in powder quality, high in finished product quality, and pure in taste;
Low energy consumption
The whole set of equipment has strong specificity, reasonable layout, low power consumption, and other characteristics.
500tons of Corn flour milling processing line
Main technical parameter Details :
1.Input Capacity : 500tons/24hours for maize
l products:
Maize flour: 50-60%,maize grit:15-20%
3.Feed powder(bran,corn flour，black root ect):15-19%
- Finished Products Standard: both corn grit achieve or exceed the China National Standards or according customer local standard .
Noise and dust level in workshop follows the National Standards. - Raw material mainly adopts flint corn; moisture rate within 17%.The bulk density is greater than 710kg/L, and the hard corn rate is more than 70%.
- Power matech: About 951.65kw,raw material power.
- Used under: Voltage: 380v, Frequency: 50HZ, or according local status.Below an elevation of 1500m.
- the maize flour workshop whole equipment size:L48MW9MH22M, It is designed to be concrete structure.
200TPD-300TPD Maize Flour Production Lines
The 200–300 TPD corn flour processing plant is a dry-milling process,which maily consists of a maize cleaning section,a maize milling section and flour packing section.
Production Capacity: 200-300 tons per day maize flour milling plant
Main Equipment: Corn peeling machine, maize degerming machine, maize milling machine, high square sieve…
Construction Structure: Steel frame structure design
The 200-300TPD large-scale maize milling plant has complete process design, compact equipment structure and reliable operation, and has been well received by many customers. There are many types of finished products, including grade maize grits, grade maize flour, and feed, which are suitable for many related industries and can meet the requirements of different investors.
100TPD Maize Flour Mill Processing Line
Maize flour milling process
We use dry corn milling technology for the production of grits, consisting of main steps such as corn cleaning, conditioning, debranning, de-germing, sifting, and adopts the advanced technology of germ separation which ensures the purest albumen. The capacity we can do is from100TPD – 500TPD.
- Raw Material: Maize
- Capacity: 100T Maize per 24 hours
- Finished Products and by products:
a. Maize Fine Flour: All through 40 Mesh Sieve.
b. Maize germ& bran& Coarse Fodder - Extraction Rate:
a. Fine Maize Flour:70~75%
b. Maize germ& bran& Coarse Fodder: 25~30%
5．Workshop dimension: 30×9×13m(L×W×H)
6．Power supply: About750kw.
7．Container：About 10*40’cnt Approx (silo and maize flour plant)
80TPD Corn Flour Mill Making Machine
The 80tpd corn mill machine is multi-storey type, which has good appearance and easy to operate and maintain. This series include 60TPD, 70TPD, 80TPD, 90TPD and even larger capacity.
This set of corn milling machine applies all dry processing technology to manufacture corn niblet, grit and flour in different grain size. The 60-90ton/d corn mill machine plant has high productivity but low energy consumption. It can achieve the cleaning, peeling, degerming, crushing, grinding and flour milling.
The dry processing of corn can reach 95% peel and germ threshing rate. Therefore, it can produce purified corn flour (maize flour with fineness of 120mesh), different sizes of corn grits, corn germ, etc.
- Raw Material: Maize
- Capacity:80T Maize per 24 hours
- Finished Products and by products:
a. Big maize grits: about 15% granularity 10-20mesh
b.Middle maize grits: about 25% granularity 20-40mesh
c.Small maize grits: about 10% granularity 40-60mesh
d. Maize Fine Flour: about 15-20% through 70 Mesh Sieve.
e. Maize germ& bran& Coarse Fodder:about 25-30%
4．Workshop dimension: 30×9×8m(L×W×H)
5．Power supply: About 340kw.
6．Container：About 4*40’feet
50TPD Maize Flour Milling Line
50TPD Maize Flour Milling Line
Main technical parameter Details :
1.Input Capacity : 50tons/24hours for maize
2.Final products:
Maize flour: 50-60%,maize grit:15-20%
3.Feed powder(bran,corn flour，black root ect):15-19%
- Finished Products Standard: both corn grit achieve or exceed the China National Standards or according customer local standard .
Noise and dust level in workshop follows the National Standards. - Raw material mainly adopts flint corn; moisture rate within 17%.The bulk density is greater than 710g/L, and the hard corn rate is more than 70%.
- Power matech: About 210kw,raw material power.
- Used under: Voltage: 380v, Frequency: 50HZ, Below an elevation of 1500m.
- the maize flour workshop whole equipment size:L15MW5MH7M, It is designed to be steel structure.
- Container:2x40HQ
40tons of Corn flour milling machinery
Production Capacity: 40 tons per day maize flour milling plant
Main Equipment: Automatic maize milling machine, destoner, efficient vibrating screen, watering machine, double chamber screen, automatic packing machine……
Construction Structure: Steel frame structure design
40tons/day corn flour mill plant equipment has a stable mechanical structure and reliable operation performance, and adopts advanced technology to produce high-quality maize flour. And processing capacity range of the maize flour production line is large, which can meet the requirements of investors with different budgets.
1．Extraction rate:
1）Fine Maize flour: 75~80%
2）Maize germ&Maize bran&Fodder flour:20－25%
- Workshop required（LWH）：16.564.5 meter
- Power supply about 65kw
- container：1*40’
30TPD Maize Flour Production Plant
Main technical parameter Details :
1.Input Capacity : 30tons/24hours for maize
2.Final products:
Maize flour: 50-60%,maize grit:15-20%
3.Feed powder(bran,corn flour，black root ect):15-19%
- Finished Products Standard: both corn grit achieve or exceed the China National Standards or according customer local standard .
Noise and dust level in workshop follows the National Standards. - Raw material mainly adopts flint corn; moisture rate within 17%.The bulk density is greater than 710kg/L, and the hard corn rate is more than 70%.
- Power matech: About 170kw,raw material power.
Features of Corn Mill Machine 30TPD
It realizes systematic processing that decreases production time but increases efficiency.
Advanced technology, rational design and structure.
The whole plant adopts high quality equipments like corn grinding machines.
The automatic or semi-automatic control can help you save labor and labor cost.
This series corn mill machine requires low investment. It also saves energy, so that your production cost is greatly saved.
20TPD Maize Flour&Grints Milling Machine
Production Capacity: 20 tons per day maize flour milling plant
Main Equipment: Automatic maize mill machine, Combination cleaner, Crusher, Round sieve, packing machine
Construction Structure: Floor-standing maize flour milling unit structure
Our state-of-the-art small-scale maize processing mill plant, is driven by dual milling machines, ensuring enhanced quality and yield of maize flour. Our machine’s meticulously designed process and structure cater to the rising demand for corn products. From thorough cleaning, meticulous peeling, efficient crushing, precise milling to seamless packaging, our system is ideal for budding entrepreneurs or small-scale processors seeking to make a cost-effective investment in the flour-making industry.
5TPD-10TPD Small Corn Flour Milling Line
Production Capacity: 5-10 tons per day maize flour milling plant
Main Equipment: Automatic maize milling machine, destoner, efficient vibrating screen, watering machine, double chamber screen, automatic packing machine……
- Grain Clean: it adopts sieve, destoner, wiping, magnetic separation and air separation etc.
- Peeling: Iron roller grinder was adopted to peel.
- Fine Separation of Coarse Grind: it adopts paddle mill, and the different maize grits and flour through 2mm screen.
- Milling: maize milling adopts two sets of flour mill, the maize goes through the roller mill grinding and round sieve milling, and then defatted coarse maize flour was get by through the 50-70 mesh screens.
The steel frame corn flour milling equipment adopts an automated solution to reduce labor costs and production expenses. An experienced team of grain art designers and debugging engineers ensures the maturity of the process, reducing energy consumption and minimizing the impact of impurities, ash, and bran on the finished product. The yield and quality of corn grits and corn flour meet international standards, increasing the market competitiveness of the products.
The steel frame corn flour milling equipment has the characteristics of mature technology, excellent equipment, strong specificity, reasonable layout, low dynamic consumption, high flour yield, and good product quality. This finished product is widely used in food enterprises, sugar enterprises, and beer enterprises.
Technical indicators
- Product structure: corn grits/residues, corn flour, corn husks
- Product yield: Grade corn grits, Grade corn flour 25-30%, Corn husks 20-25%. Total yield of corn grits and corn flour: 75~80%.
- Finished product indicators
A. Fineness of corn flour: 40-200 mesh (fineness of flour can be adjusted)
B. Sand content:<0.02%
C. Magnetic metal content:<0.003/kg
D. Moisture: Storage type 13.5-14.5%
E. Fat content: 0.5-1%
F. Appearance and taste: The particles are uniform, the color is golden, the particles are smooth without edges, and the powder is delicate.
Core equipment: vibrating screen, grading stone removal machine, fan, suction duct, embryo removal machine, embryo selection machine, peeling machine, polishing machine, flat screen, etc.
Technical features:
Compared to the wet processing technology for corn, it reduces the equipment investment for early grain moistening and later product drying;
- The corn dry processing technology is a complete set, and the material processing process does not require contact with water, making the processing more hygienic, concise, and labor-saving;
- Adopt core peeling equipment to reduce the loss of endosperm during the peeling process;