300-1000Ton corn flour processing line and Solution,Core equipment:Pre-cleaner, Vibrating Sifter, Gravity Destoner, Peeling Machine, Polishing Machine, Degerminator, Germ Extractor, Milling Machine, Double Bin sifter, Packing Scale, etc.
300-1000Ton corn flour processing line
Finished product:Corn flour, Corn grits, Corn germ, and Bran.
Production capacity:10-1000Ton/day as required
Core equipment:Pre-cleaner, Vibrating Sifter, Gravity Destoner, Peeling Machine, Polishing Machine, Degerminator, Germ Extractor, Milling Machine, Double Bin sifter, Packing Scale, etc.
| Type | Equipped power (kw) | Consumption per ton (kw/h) | Capacity(t/24hour) | Dimension (l×w×h/m) |
| 30T | 97 | 52-56 | 30T | 15×5×5.5（steel structure） |
| 50T | 172 | 56-58 | 50T | 35×5×7（steel structure） |
| 100T | 346 | 56-58 | 100T | 40×7×10（steel structure） |
| 200T | 664 | 54-56 | 200T | 50×7×10（steel structure） |
| 500T | 1263 | 48-50 | 500T | 80×7×11（steel structure） |
| 1000T | 2000 | 43-46 | 1000T | 100×8×12（steel structure） |
We are experts in corn processing industry for more than 28 years. Our production processes make corn grits and all kinds of corn flour, which can produce good beer and spirits, and corn flour for tortillas, arepas, instant maize meal, corn snacks and other corn based products. And also offer comprehensive milling solutions for the diverse corn varieties and end products around the globe.
The complete set of corn grits and flour procduction line adopts automated solutions to reduce labor and production costs. The experienced team of designers and commissioning engineers ensure the maturity of the process, which not only reduces energy consumption, but also reduces the impact of impurities and bran on the finished product. The yield rate has reached national standards, increasing the market competitiveness of products.
The whole set of equipment has the characteristics of advanced technology, sophisticated equipment, extremely professional, reasonable layout, low power consumption, high powder extraction rate, and good quality of finished products. The finished product is widely used in food industry, sugar companies, and beer enterprise, and the core equipment has owned national patents.
Maize Milling Machine Process:
The maize processing line includes four main sections:
1) Cleaning Section of maize milling machine: (separation, aspiration, destoning and dampening);
2) Degermination Section of maize milling machine: (polishing, crushing and grading);
3) Milling Section of maize milling machine
4) Packing Section of maize milling machine: 25KG/Bag flour auto-packing; 50KG/Bag bran auto-packing;
Main equipment of 300-1000Ton corn flour processing line
Corn (Maize) Cleaning process
Cleaning:
Sifting(with aspiration), De-stoning, Magnetic Separating Separators commonly used: separators including Vibrating Separator, Plane Rotary Separator and Rotary Separator.
They are used to remove large, medium and small impurities from corn. Usually, the separators are equipped with aspiration channels to remove light impurities as well.
De-stoning:
De-stoner and Gravity De-stoner are used to remove stones and other mineral impurities with bigger specific gravity. There can be one or two rounds of destining depending on the impurity content in corn.
In terms of use, gravity de-stoner can remove stones as well as light impurities.
Magnetic Separating:Permanent Magnetic Barrels are often used to remove iron impurities in corn.
Drum type pre-cleaner
This machine is a pre cleaning equipment often used in grain storage, grain processing and other enterprises.
It is mainly used for cleaning the size of impurities in grain and granular materials, such as stones, hemp rope, sand and dust. It has the characteristics of large output, low energy consumption, high efficiency, stable and reliable operation.
The cleaning effect and output of different materials can be adjusted by adjusting the angle of screen cylinder.
Vibrating Screen
Product Description:This machine is a pre cleaning equipment often used in grain storage, grain processing and other enterprises. It is mainly used for cleaning the size of impurities in grain and granular materials, such as stones, hemp rope, sand and dust.
Universal Gravity Destoner
Besides the standard application of wheat, rice and corn, Gravity Destoner can also be used in the special processing of oat, buckwheat, barley, speles wheat and millet, and have been successfully applied in the production of wine making, distillation and ethanol products;
Corn (Maize) Peeling & Degermination process
Separating the endosperm:
Degermination separates bran, germ and endosperm for flaking and milling. Our grain cleaners gently process the corn, neatly separating the germ, epidermis and endosperm with minimal fines.
Tempering Process:
Dampener: It adds the right amount of water to corn and mix it evenly.
Tempering bin: After the addition of water, the corn will be stored in the tempering bin to soak for a certain period of time to facilitate the milling process.
Corn Germ Extraction Machine
vertical corn kneading and degerming machine is suitable for corn finishing plant, White liquor factory, brewery, feed factory and corn germ free equipment. The new type of de germ machine is based on the principle of low rotating speed, kneading and impact, which reduces the rate of broken germ, improves the rate of whole germ and the rate of kgerm extraction.
Emery Roller Maize Peeling Machine
corn sand roller peeling machine is our patent product in 2020. This series of maize peeling machine is the third generation of corn peeling equipment optimized and improved based on the prototype of FTP-600 peeling machine.Used in corn processing enterprises and feed processing enterprises. In response to the feed enterprise’s demand for large-scale corn peeling machines, a double body 12 t/h large capacity sand roller corn peeling machine was specially designed.
Iron Roller Corn Peeling and Polishing Machine
Iron Roller Corn/Maize Peeling and Polishing Machine mainly has functions of corn, wheat, barley and paddy peeling and polishing.
- After cleaning up, the unprocessed corn enters into the peeling chamber of corn peeler and polisher machine through feeding port.
- By control the feeding speed at the feeding port and the pressure of the pressure valve, we make the peeling chamber have some pressure. The machine squeezes, peels, degerminates, removes impurities and polishes the material between the rotary roller and the screen.
- And under the pneumatic effect, the corn kernels and the bran separate automatically and then we can get qualified corn kernels. The machine is internally installed efficient air suction device, which can remove the bran and impurities from the peeling process.
Powder Bran Brushing Machine
The flour brushing machine can effectively separate and extract the flour adhering to the surface of the material, so as to improve the flour yield and the cleanliness of the finished product. It is used in corn and bean processing line.
Aspiration separator
Aspiration separator/Air suction separator dedicated separate low proportion impurity like hull and dust from grain (such as: wheat, corn, barley, oil and so on). It can be used for grain warehouse, flour mill, rice mill, corn processing plant, oil plant, feed mill, alcohol factory etc.
Its greatest feature is large suction area, saving the wind and the great effect of suction. It´s an ideal equipment to solve a grinding high ash of flour milling.
Corn (Maize) milling Process
Corn Milling Process:
Debranning—Degerming—Grading—Germ Separation—Crushing—Milling—Sifting—Finished Product
Debranner: In terms of roller types, debranner can be classified as emery roll debranner and iron-roll debranner. They may come as vertical and horizontal according to the layout of drive shaft.
Its main function is to peel off the skin and also remove the germ of corn. It is generally equipped with an aspiration system to remove the skin and germ that had been peeled off through suction.
Degerminator: The degerminator utilizes the impact between the beating board and the toothed plate, and the friction and crash between corn kernels. It damages the structure of corn germs and the bonding strength between germ and endosperm. Under the combined action of these forces, the corn kernel disintegrate, the corn germ and endosperm can be separated.
Grading Separator: The corn treated by degerminator contain mixture of corn grits of different size, corn flour and corn germ. The grading separator is used to distribute the mixture of different sizes to the grinder and other equipment for further processing.
Embryo Selector: It is used to separate the germ from the endosperm according to the different specific gravity. The purified endosperm enters the crusher to be processed as corn grits or enters the mill to be grinded into corn flour.
Corn Crusher: It is used to break the purified corn endosperm into smaller particles in order to meet the user’s requirements for the fineness of corn grits.
Corn Milling Machine: For customers whose main product is corn flour, the milling machine can be used to process corn grits into flour of the desired fineness.
Sifter: The ground material is sifted to extract the finished product of desired fineness. Meanwhile, through screening, some of the corn skin and embryo can be removed hence the end product is purified.
Corn Flour Milling Machine
- The roller is supported by rolling bearing, which has low friction, low energy consumption and high efficiency.
- Chain transmission is adopted to ensure smooth transmission.
- Double feeding rollers are used for feeding, and the feeding is uniform.
- Slow roll clutch and feeding mechanism linkage, fast operation.
- Many standard parts are used for parts, which is convenient for maintenance.
- The structure is reasonable, the operation is simple, and the matching use is convenient.
Corn Roller Mill
Independent bearing beam design, smooth operation, with low vibration, low noise automatic control system, according to the number of materials automatically open and close grinding roller bite, increase the service life of the machine.
The grinding roller is made of Mo Ni Cr alloy with advanced manufacturing technology, uniform hardness, strong wear resistance and long service life. Each roll adopts 18mm-25mm alloy layer thickness for dynamic balance test to ensure the stability of use.
In addition, the mill uses frequency conversion technology, high integration, digital display, convenient automatic control, automatic monitoring feed, feed, roll speed ratio.
This machine can be operated by PLC control system and mobile phone app to check the production progress at a glance.
Closed Single/Double Bin Plansifter
losed Single/Double Bin Plansifter is an important equipment for screening and grading materials with different particle size and specific gravity. It is characterized by light weight, small load, low energy consumption, and flexible change of screen path to achieve process effect.
It is mainly used in flour, feed, pharmaceutical, chemical, starch and other industries to achieve the purpose of grading materials or removing impurities.
The new fsfj series closed structure and screen lattice can prevent powder channeling, material leakage, low handling capacity and other problems, improve the screen area and equipment stability.
High Square Plansifter
High square screen is mainly used for grading screening of granular materials or powders in grain processing enterprises, and can also be used as inspection screen before packaging and bulk.
The screen lattice is easy to clean. In the process of screening and classification, different material channels are isolated from each other with good sealing performance, which can prevent material string, reduce dust rising, and ensure safe production.
The internal unique design of the screen bin pressing device can ensure a good sealing performance, prevent the string and leakage of materials, and the screen lattice is easy to clean.
Corn (Maize) Measuring & packaging Process
Computer Measuring Packaging Machine
packing scale is suitable for accurate measurement and packaging of finished materials for coarse cereals, grain processing enterprises, starch enterprises, chemical industry and other industries.
