Our waste oil recycling machine is an electrical installation and equipped with one or several electric current generators driven by diesel engines. In the waste oil recycling machine with a high power rating, the waste heat can be used in a heating system. The working process of the waste oil recycling machine is to remove all the aforementioned contaminants and restore the waste oil to its original condition. The oil recycling process reduces greenhouse gases and heavy metal emissions when compared to burning used oil as fuel.
Waste Oil To Diesel Refinery Machine
The waste oil refinery plant can re-refining gasoline motor oil, diesel motor oil, all kinds of engine oil, mineral oil, synthetic oil and other waste lubricant oil, transmission oil, hydraulic oil, gear oil and other used black lubricant oil to clean diesel oil with a high regenerate rate more than 85%-90% and low cost. What’s more, it has practically negligible pollutants for the environment.
The oil lasts for thousands of years. Once it is refined and used in our vehicles only to be discarded 3,000 miles later, it is still in a form that will keep for many years. Motor oil mainly used in auto engines, transmissions, gear-boxes, turbine transmission devices, etc. No matter what sizes of cars or vessels, the period and standard of replacement are explicitly stipulated(once a month). Calculating based on a medium or small scale city, all sorts of cars, farm vehicle, mechanic cars generate spent oil approx 1000T. Add to the leftovers from refineries, chemical plants, fertilizer plants, coking plants, etc. The total quantity is stupendous huge. Disposal through burning or dumping is not only brought heavy environmental pollution, but also cause an enormous waste of energy. No matter eyes on energy resource reuse or environmental protection, bringing huge economic benefits to producers, waste oil regeneration has a very good prospect.
- Feasibility of Used Motor Oil Cracking: There are two ways to manage the spent lube oil, the first is to recycle it into lube base oil, and another method is to crack it into fuel. The same technology however that distills motor oil from crude oil is essentially the same technology that distills used oil into diesel fuel. The process to re-refine used motor oil is easier than refining crude oil.
During processing, gasoline and diesel could be obtained through different distillation temperature ranges. 50-160℃ is the gasoline fraction range, and 160-410℃ is the diesel fraction range. After cracking and cooling, about 2-5% of the liquid is gasoline. Approx 85-90% liquid is similar to diesel and able to meet the specification of -15# diesel.
They’re able to be used as industrial or civil-use fuel, even power-driven fuel. Motor oil is from a fraction after diesel in the oil refining industry, they belong to the same petroleum family having different molecular weight, it is very feasible to produce diesel. - How to Crack Used Motor Into Diesel Fuel? Oil can be used in many different products, and this is because of its composition of many different hydrocarbons of different sizes, which are individually useful in different ways due to their different properties. The purpose of a refinery is to separate and purify these different components. Most refinery products can be grouped into three classes: Light distillates (liquefied petroleum gas, naphtha, and gasoline), middle distillates (kerosene and diesel), and heavy distillates (fuel oil, lubricating oil, waxes, and tar). While all of these products are familiar to consumers, some of them may have gained fame under their refined forms.
Cracking is a petroleum refining process in which heavy-molecular weight hydrocarbons are broken up into light hydrocarbon molecules by the application of heat and pressure, with or without the use of catalysts, to derive a variety of fuel products. Cracking is one of the principal ways in which used oil is converted into useful fuels such as motor gasoline, diesel fuel and home heating oil.
Cracking breaks carbon-carbon bonds to turn heavier hydrocarbons into lighter ones. This can occur thermally (as occurs during the petroleum formation process beneath the earth) or through the action of a catalyst.
| Item | Test standard | result | Standard value |
| Density(15℃) | ASTM D1298 | 0.84kg/l | |
| kinematic viscosity(40℃) | ASTM D445 | 3.36cst | 1.6-5.8cst |
| Flash point(closed cup) | ASTM D93 | 60℃ | ≥55℃ |
| Pour point | ASTM D97 | -19 ℃ | ≤ 0℃ |
| Distillation temperature | |||
| 10% point | ASTM D86 | 204 ℃ | |
| 50%point | 289 ℃ | ≤300℃ | |
| 90% point | 344 ℃ | ≤355℃ | |
| 95% point | 359 ℃ | ≤365℃ | |
| Cetane index | ASTM D976 | 54.42 | ≥45 |
| Water content | ASTM D95 | Trace %vol | ≤Trace%vol |
| Sulfur content | ASTM D1226 | 0.151 %wt | ≤0.2%wt |
Waste Plastic to Diesel Plant
Waste plastic to diesel plant adopts advanced technology that can convert waste plastic to diesel and gasoline. The application of waste plastic to diesel plant not only deals with the pollution caused by waste plastics, but also provides us with new energy sources — diesel and gasoline. Next, let’s have a detailed understanding of waste plastic to diesel plant turnning waste into treasure.
Waste plastic to diesel plant is based on pyrolysis technology and distillation technology in one machine. It can directly convert waste plastic into diesel oil, in place at one time, no need for secondary operation. Plastic to diesel technology is a way to get renewable energy from plastics without generating secondary pollution to the environment. Through this technology, you could get diesel, gasoline, heavey oil and carbon black from waste plastics. By selling the final products recycled from waste plastics, you can get high benefit. And this way also reduces the landfill and environment pressure.
The main advantages of waste plastic to diesel plant
- Integrated design include pyrolysis, distillation and fractionation process, to get diesel, gasoline and heavy oil in the same time;
- PLC control system;
- Fully automatic with continuous feeding and slagging system;
- Remove Dioxin, no pollutant emissions;
- With catalysis system which could adjust the quantity of diesel and gasoline according to customer’s demand;
- With extra gas collection system.
Waste plastic to diesel processing machine
In order to better deal with the pollution caused by waste plastics and realize the recycling of energy, company develops and manufactures waste plastic to diesel processing machine. Waste plastic to diesel processing machine can process waste plastic into diesel oil.
Plastics are incredibly strong, durable, lightweight, and take 500 to 1,000 years to degrade naturally. These characteristics have led to the mass production and use of plastics, but how to deal with waste plastics has become a difficult problem.
Improper disposal of waste plastics not only affects people, animals and Marine life, but also leads to poor soil quality. And only 8% of the world’s plastic waste is recycled! According to statistics, with the wide use of plastics, the production of plastics consumes 7% of the world’s crude oil. We all know that crude oil is finite, so how do we deal with this growing plastic waste and recycle our resources?
Waste plastic to diesel processing machine is manufactured under this background. The processing process of waste plastic to diesel processing machine mainly includes pyrolysis process and distillation process.
The basic pyrolysis process of waste plastic to diesel processing machine is as follows:
1.The waste plastic collected is crushed to facilitate better feeding. Pulverization is to ensure that the reaction is fully carried out.
- Evenly heat crushed plastics in an anaerobic reactor. In this operation, the most critical factors are to maintain the appropriate temperature and uniform heating speed, because they determine the quality and quantity of the final product. When heated to a certain temperature, plastics produce oil gas.
- The oil gas enters the cooling system, condenses into liquid oil through the condensation system, and then collects the liquid oil with the storage tank.
4.When the temperature of the reactor is lowered, the final black carbon can be expelled.
The pyrolysis oil can be used as fuel oil, but it is not pure enough for the engine. If you want to use it as engine fuel, you need to extract the purer diesel oil from the plastic pyrolysis oil through a distillation process.
Pyrolysis Oil Refining To Diesel Plant
The waste engine oil (waste lubricating oil) replaced by various machinery, tyre pyrolysis oil,ships, motor vehicles or other equipment is purified by distillation to extract products such as base oil, diesel, gasoline and residual oil. The oil yield will be different according to different raw materials, please tell us your materials or you can send your samples, and we will test the oil yield for you in advance.
Nowadays, everything is evaluated by quality, and no exception for oil. Although we can get pyrolysis oil from waste tire, rubber or plastic by pyrolysis plant and the oil can be applied to generators, ships and trucks, it seems lots of people would like to pursue higher quality oil, like diesel and gasoline. Thereby, the pyrolysis oil distillation becomes a very hot and highly profitable green project, which cost low, collect raw material easily and convert pyrolysis oil to diesel or gasoline efficiently (oil recovery rate is about 90%).
The tyre pyrolysis oil distillation process machines uses the green technology to realize the distillation of the crude or waste oil and finally produces the diesel or other oil. The waste oil mainly includes the recycled engine oil from cars, trucks, etc. and the pyrolysis oil which is produced by using the pyrolysis technology to process the waste materials, such as waste plastic, waste rubber, waster rubber and oil. Then the waste oil will be refined in the crude oil distillation machine with the high temperature into diesel. The products of crude oil distillation are mainly the diesel and gasoline.
The following is the distillation process of waste plastic to diesel processing machine:
- Put the pyrolysis oil into the distillation reactor for heating.
- The generated oil gas enters the condensing system and cools into liquid oil.
- After further filtration and other treatment, the liquid oil becomes clean and bright. Both pyrolysis and distillation processes are safe and environmentally friendly. Valuable fuels and solvents that can be extracted by pyrolysis of waste plastics include gasoline, kerosene, diesel, benzene, toluene and xylene.
A kilogram of waste plastic (usually polypropylene) can produce up to a liter of fuel, and the same amount of plastic burned produces 3 kilograms of carbon dioxide! Thus, through the whole process of pyrolysis and distillation, waste plastics become a rich source of fuel.
Turning waste plastic into diesel fuel by waste plastic to diesel processing machine would reduce the amount of waste plastics in landfills, reducing emissions of carbon dioxide or toxic gases and making it a reliable alternative to burning fossil fuels.