The used tire recycling decomposition grinding milling production line decomposing the used tire into reusable raw materials, such as rubber particles, steel wire, carbon black, etc., which opens up a new way for the recycling of tires.
Ingredients
1, production of recycled rubber: used to produce a variety of rubber products.
2, other applications: production of coatings, paints and adhesives; Production of activated carbon.
Fineness application
8 ~ 20 items: mainly used in runway, road cushion, cushion plate, lawn, pavement elastic layer, sports ground pavement, etc.
30 ~ 40 mesh: mainly used in the production of recycled rubber, modified rubber powder, paving, production of rubber plate, etc.
40 ~ 60 mesh: called fine rubber powder, used in rubber product filling, plastic modification, etc.
60 ~ 80 mesh: called fine rubber powder, mainly used in automobile tires, rubber products, building materials, etc.
80 ~ 200 mesh: called fine rubber powder, mainly used in rubber products.
Large scale tire recycling milling line
Large scale tire recycling milling line
Tire recovery grinding powder machine adopts physical decomposition method, mainly including cutting, crushing, grinding and other processes. It is mainly used in the way of crushing and recycling, the collected waste tires are centrally processed, the tire crushing equipment is used for crushing, grinding to produce rubber particles or rubber powder, and then it is widely used in various fields again.
Introduction of Large Capacity Tire Recycling Plant
Automatic tire recycling plant is specialized for recycling tire and other rubber products by crushing them into powder. The tire can be either steel tires or nylon tires with outer diameter of less than 1200mm. The size of final crumb is 5-60 mesh to meet the needs of different markets. Larger powder has a higher output.
Work Flow of Tire Recycling Plant
Waste Tire→Tire Debeader→Tire Shredding Machine→Automatic Feeder →Rubber Crusher→Main Vibrating screen→ Roughing Magnetic Separator→Vice Vibrating Machine→Concentration Magnetic Separator→Bagging.
Large scale tire recycling crushing milling processing line
Main Parts of Large Capacity Tire Recycling Plant
- Tire Debeader
Tire debeader uses hydraulic system to pull out the whole bead wire of the tire. - Tire Shredding Machine
The belt conveyor carries the whole tire into the tire shredding machine, which shreds the tire into rubber blocks. - Automatic Feeder
The automatic feeder conveys the rubber blocks into the crusher. - Rubber Crusher
Rubber crusher is the main machine of the tire recycling plant. It crushes the rubber blocks to rubber powder, which falls onto the main vibrating screen. - Main Vibrating Screen
The main vibrating screen separates different sizes of rubber powder. Larger powder enters into the automatic feeder which send the powder into the crusher for the second crush. The powder with required mesh falls onto the roughing magnetic separator. When processing nylon tire, the thick nylon will flow onto the surface and can be taken out manually. - Roughing Magnetic Separator
The roughing magnetic separator separates the steel wire from the tire crumb. Steel wire falls down while crumb rubber enters into the vice vibrating screen. - Vice Vibrating Screen
Rubber crumb that meet the required size enters into the concentration magnetic separator. Larger ones are conveyed back to the crusher for crushing again. - Concentration Magnetic Separator.
The rubber powder are processed by the magnetic separator again. Pure crumb are bagged directly.
Application of Rubber Powder
waste_tire_recycleThe crumb rubber made by the large scale tire recycling plant can be used for making rubber flooring, playground surfacing, rubber mats, horse arena footing, artificial turf, reclaimed rubber, modified asphalt, rubberized plastic, waterproof materials, rubber products, sole material, etc. Different size has different applications.
Features of Tire Recycling Plant
- Compact structure, small floor area, easy maintenance.
- Low energy consumption, low operating cost.
- Easy operation, stable performance.
- Large capacity, high working efficiency.
- High automatic control, reducing labor cost.
- Long service life, low rate of breakdown.
- Eco-friendly. No sewage and waste gas discharge.
Small Scale Waste Tire Rubber Powder Production Line
Small Scale Waste Tire Rubber Powder Production Line
Waste tire powder production line can process waste tires and other rubber products into rubber powder at room temperature. This waste tyre recycle line is used for recycling 550-1200mm waste tire, the final product is 5-30 mesh rubber powder. If processed by rubber grinder, the final product can be 40-120 mesh fine rubber powder. After processed by this tire recycle line, steel can be completely separated and fiber can be separated up to 99% or above.
Features of Tyre Rubber Powder Production Line
- To granulate waste tires into fine rubber powder with steel and fiber completely recycled at ambient temperature.
- High purity of rubber powder is 99%.
- Tight construction, small space and simple technique flow.
- Low energy consuming and good performance-cost ratio.
- High autoimmunization, fewer labors requirement.
- Unique design, high output and long service time.
- In line have dust remover, equipment running pollution-free, no fine dust, no fiber fly in the shop, meeting the environmental requirement of the government.
Flow Process of Processing Waste Tire to Rubber Powder
The rubber powder production line has the following working process to make waste tire to rubber powder.
Waste Tyre→ Ring Cutter → Strips Cutter → Blocks Cutter → Big Conveyor → Rubber Crusher→ Big Shaking Screen → Small Conveyor → Big Magnetic Separator→Small Shaking Screen →Small Magnetic Separator → Fiber Separator → 5-30 Mesh Rubber Powder → Rubber Grinder → 40-120 Mesh Fine Rubber Powder.
Steps of Processing Waste Tire to Rubber Powder
- The first step is to cut waste tyres, use the tyre ring cutting machine to cut tyre to sidewall and inner circle.
- The second step is use the tyre strips cutting machine to cut the sidewall of tyre to long strips, the width of the strips is about 2-4cm.
- The third step is use the tyre blocks cutting machine to cut long strips to blocks, which is 2-4cm width and 2-4cm length.
- The steel wire separator is used to process the inner circle which get from step1, it will separate the inner circle to pure steel and tyre rubber. The steel wire separator is an optional device.
- The fourth step is throw the tyre blocks to tyre crusher. Tyre blocks will be grinded to 8-10 mesh rubber powder. There is a screen under the vibrating screen, if the rubber powder reaches 8-10 mesh, it will come to the screen, and the screen will send the 8-10 rubber powder to a small conveyor, the small conveyor will send the rubber powder to the magnetic system, through this system, the thin steel in the tyre rubber will be cleared away, and the pure rubber powder (with no thin steel at this time) will be sent to a small vibrating screen, through this screen you can get 30 mesh pure rubber powder.
- In step 4 there is some part of tyre rubber can not reach 8-10 mesh rubber powder, those who did not be grinded to 8-10 mesh rubber powder will be sent from the large vibrating screen to the large conveyor to the tyre crusher to be crushed again until it reaches 8-10 mesh rubber powder and go on the step 5.
- As we all know, there are two kinds of tyres, one is steel tyre, and another one is fiber tyre, if most of your tyre is steel tyre, then use the 1-6 step will be ok. If most of your tyre is fiber tyre, then you need use a fiber separator to separate the fiber from tyre rubber powder so you can get pure rubber powder. The fiber separator is also an optional device.
- From 1-6 step you can get 30 mesh rubber powder, if you want 40-120 mesh rubber powder, then you need a fine pulverizer to grind the rubber powder to 40-120 mesh rubber powder. This fine pulverizer is also an optional device.
Waste tires have always been one of the serious sources of environmental pollution. With the enhancement of people’s awareness of environmental protection, the disposal of waste tires has become more and more important. The waste tire rubber crushing equipment is one of the sharpest tools to solve this problem. It can carry out efficient and environmentally friendly treatment of waste tires, separate rubber, steel wire and other materials in waste tires, and convert rubber into reusable rubber powder.
First of all, the price of waste tire rubber crushing equipment is determined according to the configuration of the equipment, model and other factors. Generally speaking, a set of small and medium-sized waste tire rubber crushing equipment is priced at more than 10,000 yuan, while the price of large equipment may exceed hundreds of thousands of dollars. The specific price also needs to be determined according to the needs of customers and the quotation of manufacturers.
Secondly, the price of waste tire rubber crushing equipment is also related to the working efficiency and working capacity of the equipment. Generally speaking, the higher the working efficiency of the equipment and the greater the working capacity, the price will increase accordingly. Therefore, if the customer’s processing capacity requirements are high, the price of the equipment will also increase accordingly.