Spelt Barley Rye Wheat flour production plants manufacturer have professional skills in design, automation, and equipment manufacturing, ranging from customized non-standard ones to standard configuration models that offer multiple combinations, we can all provide you with the perfect solutions for you. If you intend to setup a suitable flour mill plant, welcome to contact us for flour milling equipment configuration solutions.
Finished product:Wheat flour
Production capacity:10-1000 Ton/day
Core equipment:Bin, grain cleaner,destoner, optical sorter, dampener roller mills, purifier, plansifter, bran finisher, detachers, purifier, bagging machine, scale.
We boast a team of highly skilled designers who are proficient in delivering meticulously visualized design solutions, transforming your visions into tangible realities.
provides wheat, rye, barley and spelt processing solution from cleaning and removal of fungal infestation on the grain surface and shelling to the production of cut groats, flakes, and whole-wheat flours.
We develop complete solutions for wheat processing – from traditional wheat flour mills to combined mills for whole wheat and atta flour.
The wheat flour milling production line is mainly composed of wheat mill, fan, air closer, shackle lifting and discharging device, which can realize full air transportation and automatic circulation processing and milling. It is often used in 40-120 mesh milling of wheat, corn, beans, sorghum and buckwheat. Among them, the wheat core separation mill grinds wheat into flour by grinding roller, and the bran and qualified flour are screened by circular roller, which is widely used in grain processing points.
MAIN EQUIPMENT OF SPELT BARLEY RYE WHEAT FLOUR PRODUCTION LINE
Wheat Cleaning Process
Pre-cleaning:
After harvest, wheat may be mixed with straw, rope, stone, brick, dirt and other large impurities, which will damage the processing equipment or block the piping system.
Therefore, the preliminary cleaning process is required before wheat is stored.
Cleaning:
To ensure the quality of flour and protecting the processing equipment, before entering into the milling process from temporary storage, the pre-cleaned wheat needs further cleaning. This process utilizes a variety of means, such as screening, aspiration separation, magnetic separation, stone removal, wheat scouring, optical sorting and so on.
Drum type pre-cleaner
This machine is a pre cleaning equipment often used in grain storage, grain processing and other enterprises.
It is mainly used for cleaning the size of impurities in grain and granular materials, such as stones, hemp rope, sand and dust. It has the characteristics of large output, low energy consumption, high efficiency, stable and reliable operation.
The cleaning effect and output of different materials can be adjusted by adjusting the angle of screen cylinder.
Vibrating Screen
Product Description:This machine is a pre cleaning equipment often used in grain storage, grain processing and other enterprises. It is mainly used for cleaning the size of impurities in grain and granular materials, such as stones, hemp rope, sand and dust.
Universal Gravity Destoner
Besides the standard application of wheat, rice and corn, Gravity Destoner can also be used in the special processing of oat, buckwheat, barley, speles wheat and millet, and have been successfully applied in the production of wine making, distillation and ethanol products;
Powder/Bran Brushing Machine
The flour brushing machine can effectively separate and extract the flour adhering to the surface of the material, so as to improve the flour yield and the cleanliness of the finished product. It is used in corn and bean processing line.
Horizontal Wheat Scourer
The scourer improves the hygiene of grain during processing by removing impurities such as earth, dust, and sand. It is mainly used in the first and second cleaning sections to treat the surface of wheat, durum and rye.
Aspiration separator
Aspiration separator/Air suction separator dedicated separate low proportion impurity like hull and dust from grain (such as: wheat, corn, barley, oil and so on). It can be used for grain warehouse, flour mill, rice mill, corn processing plant, oil plant, feed mill, alcohol factory etc.
Its greatest feature is large suction area, saving the wind and the great effect of suction. It´s an ideal equipment to solve a grinding high ash of flour milling.
Wheat Milling Process
Milling is the process by which grains are ground into flour. The modern milling process is a gradual reduction of the wheat kernels through a process of grinding and sifting. The millers’ skill is analyzing the wheat and then blending it to meet the requirements of the end use. This science of analysis, blending, grinding, sifting and blending again results in consistent end products.
The separation of bran, endosperm and germ is realized through multiple interactions with roller mills and sifters. After each trip through the roller mills, the grains are sent to sifters to separate particles with different sizes.
Wheat Flour Milling Machine
- The roller is supported by rolling bearing, which has low friction, low energy consumption and high efficiency.
- Chain transmission is adopted to ensure smooth transmission.
- Double feeding rollers are used for feeding, and the feeding is uniform.
- Slow roll clutch and feeding mechanism linkage, fast operation.
- Many standard parts are used for parts, which is convenient for maintenance.
- The structure is reasonable, the operation is simple, and the matching use is convenient.
Wheat Roller Mill
Independent bearing beam design, smooth operation, with low vibration, low noise automatic control system, according to the number of materials automatically open and close grinding roller bite, increase the service life of the machine.
The grinding roller is made of Mo Ni Cr alloy with advanced manufacturing technology, uniform hardness, strong wear resistance and long service life. Each roll adopts 18mm-25mm alloy layer thickness for dynamic balance test to ensure the stability of use.
In addition, the mill uses frequency conversion technology, high integration, digital display, convenient automatic control, automatic monitoring feed, feed, roll speed ratio.
This machine can be operated by PLC control system and mobile phone app to check the production progress at a glance.
Micro Powder Milling Machine-Ultrafine Impact Mill
environmental friendly super fine ultrafine impact mill can process wheat, corn, buckwheat and other grains into fine flour with 80-200 meshes. The processing capacity can reach 150kg-1000kg. The ultrafine impact mill is the ideal fine flour milling equipment for pharmacy, food and chemical enterprises.
Wheat Flour Further Processing
Further processing:
After the grain is processed into flour, it needs post-treatment including collecting, blending, bulk storage, weighing, insecticide, adding micro ingredients and the nutrient enrichment of flour (amino acid, vitamin, mineral, etc.). The post-treatment can stabilize the flour quality and increase varieties.
We can provide tailored solutions according to customers’ needs.
Wheat Flour Packaging Process
Computer Measuring Packaging Machine
packing scale is suitable for accurate measurement and packaging of finished materials for coarse cereals, grain processing enterprises, starch enterprises, chemical industry and other industries.
Wheat Flour Milling Process Introduction
- Flour milling is a complex process of separating the endosperm from the bran and germ of the wheat kernel and then grinding the endosperm into flour, which is sifted to obtain flours of different qualities.
- If you want to make wheat flour, the main manufacturing process steps include: cleaning→watering→grinding→sieving grading→powdering→packaging, etc. (The specific process needs to be customized according to the actual needs of customers)
- Wheat is cleaned before milling, and according to the different characteristics of the impurities, the corresponding cleaning equipment (such as plane rotary screen, stone remover, magnetic separator) is utilized to remove various impurities. Then the wheat is moisture adjusted, which is favorable to the later peeling as well as crushing.
- Next, the wheat is fed into the milling system, and after a series of grinding by the hulling mill, dregs mill and core mill, and separation of pure flour grains, bran-containing flour grains and bran flakes by the clearing system, the final flour that meets the standard is extracted and sent for packaging.
How to Build a Flour Milling Plant?
- Business Environment
Remember that nothing good comes easier and that you need to critically seat down with a pen and a paper and analyze your business environment. Understand all the challenges that might face your business operation by consulting other business experts and come up with ways on how to tackle them. Study about your small business surroundings, know your customers’ likes and dislikes as well as the rules existing on your business environment. Remember without the knowledge on your business environment you can invest a lot of money in your business and finally perform poorly with no returns.
- Capital requirements
Any grain flour milling business beginners will need money to start their work from scratch. It is advisable for you to count all the money and other items required for you to begin your business. Draw out each item required and state their mandatory requirements in your business. You can raise capital for your business from your
personal savings and in case you need an additional amount you can seek help from a registered money lender near you. You also need to know tools that you need to buy a unit of quality wheat flour milling machinery. You need equipments such as aspirators, roller mills and sifters, these equipments are mandatory required by you and you can decide to buy them by yourself or hire. Other things that you must have are storage items and dryers.
- Flour milling business operation
Regarding to how your business will operate, you can assign your staff to decide on how to operate the flour milling machine. They need to know different methods to be applied differently and also those that are used by other business experts owing the same type of the business. Such method includes dry corn which is more applicable by others which involves removing the corn germ and hull. There are other methods used such as using lime to heat the corn.