Pre mixed sugar powder processing production line equipment: The company uses vacuum conveying system, powder conveying, powder pneumatic conveying system and other equipment, with material non layering, non wear material, powder conveyor scheme, effective elimination of static electricity, stable use, etc. The vacuum conveying system is a conveying equipment for powder materials, granular materials, powder granules, and mixtures.

1000 tons of pre mixed powder production line in the bonded zone

The entire production line adopts scientific design technology and professional production equipment, combined with the different needs of customers in the comprehensive bonded zone, targeted design, reasonable layout, efficient production, and rapid production, helping customers seize market opportunities. While meeting personalized needs, we provide one-stop services from whole plant planning, equipment selection, installation and commissioning to operation training, maintenance, and subsequent upgrades.

Introduction to Process Flow:

The production line for 1000 tons of pre mixed powder in the bonded zone designed for this project is mainly used to accurately mix white sugar and auxiliary materials through a computer batching system, and evenly mix them to make finished pre mixed powder, which is used as a food auxiliary material additive.
The entire production line is built inside the existing standard factory building, divided into a raw material feeding purification workshop, a pre mixed powder mixing and processing workshop, and a finished product packaging and storage workshop. The main processing equipment is installed in the form of a steel frame platform. The batching and mixing processing workshop covers an area of 11x7m, with a height of about 14m. The raw material feeding and purification workshop covers an area of 100 square meters, and the fully automatic packaging and palletizing line covers an area of 12x5m.

Main processing technology: After the raw materials white sugar and auxiliary materials are fed into the purification workshop feeding platform, they are sent into stainless steel seamless pipes through a closed air feeding valve, and enter the batching bin through negative pressure dilute pneumatic conveying. The automatic weighing and batching process is used, controlled by a computer, with precise batching and high automation, saving labor; After the ingredients are completed, in order to reduce the height of the rack, negative pressure dilute pneumatic conveying is used again to temporarily store in the mixing bin, and then mixed in the mixer. The evenly mixed finished products are directly dropped and enter the packaging process. The fully automatic packaging line is used to automatically bag, weigh, sew and seal the mouth. Finally, the high-level palletizer automatically stacks the products, and the forklift sends them to the finished product stacking area.
The entire production process is concise and clear, with a high degree of automation, which reduces the labor cost of the enterprise and improves economic efficiency; The material is conveyed using negative pressure pneumatic conveying, which has no residue or cross contamination, and is convenient for pipeline cleaning, improving the hygiene and safety of production.

The process characteristics and section introduction of the 1000 ton per day pre mixed powder production line in the bonded zone:
1、 Raw material receiving process

Store the required raw materials for production in the purification feeding workshop in advance. During production, each raw material is fed into the feeding hopper according to the formula requirements and sent into the stainless steel seamless pipeline through a closed air feeder. The material is then pumped to the designated batching bin by a Roots blower

2、 Ingredient process

After the materials enter the batching bin, the batching system automatically discharges the materials in sequence according to the formula, controlled by the batching program, and enters the batching scale for measurement. The entire process is controlled by a computer. The dynamic batching accuracy error of the batching system is ≤ 3 ‰, and the static batching accuracy is ≤ 1 ‰, with high accuracy and efficiency.

3、 Mixing process
In order to reduce the height of the entire production line, materials are conveyed to the mixing bin through negative pressure pneumatic conveying after batching is completed, and then enter the stainless steel single axis blade mixer for mixing. The mixing time of the mixer is about 120-300 seconds (the specific time is adjusted according to different formulas), and the mixing uniformity is ≥ 95%.

4、 Finished product packaging process
The mixed materials enter the packaging system, which is a fully automatic packaging line with automatic bagging, weighing, sewing, and sealing. Finally, an automatic high-level palletizing system is used, and the products are transported to the finished product stacking area by forklift.

5、 Auxiliary process
Workshop dust removal: After raw material feeding and batching are completed, they enter the mixer and are all transported by negative pressure pneumatic conveying system, without dust overflow; The packaging area is also equipped with a suction hood for dust removal.

6、 The equipment area is fully enclosed and separated, and personnel must undergo air shower and purification before entering the equipment processing area; After feeding, the raw materials should be cleaned up in a timely manner, and the conveying system should be kept idle for more than 2 minutes to ensure that various raw materials do not cross contaminate during the conveying process.