The advantage of complete alcohol production equipment lies in its ability to achieve automation and high efficiency in alcohol production. The mutual cooperation between equipment systems can improve the production capacity and quality of alcohol, and reduce the cost and error of manual operation. Meanwhile, the complete set of equipment for alcohol production can also monitor and control the production process, ensuring stability while improving product consistency.

The complete set of equipment for alcohol production includes the following aspects:

Fermentation equipment: The production of alcohol is achieved through a microbial fermentation process. In the fermentation equipment, by controlling factors such as temperature, pH value, ventilation, and fermentation time, the sugar in the fermentation material is converted into alcohol and carbon dioxide by microorganisms.

Distillation equipment: The liquid produced by fermentation contains alcohol and other impurities. Distillation equipment can evaporate the alcohol in the liquid and cool it into a liquid through a condenser, thereby achieving the distillation and separation of alcohol. At the same time, distillation equipment can also distill liquids containing low concentrations of alcohol again to improve the purity of the alcohol.

Saccharification equipment: In alcohol production, starch raw materials need to be converted into fermentable sugars. Saccharification equipment can hydrolyze amylase into soluble sugars through the action of enzymes, providing sufficient nutrition for the fermentation process.

Heating equipment: The production process of alcohol requires heating the liquid to promote fermentation and distillation processes. Heating equipment can provide the required heat source for the production process through methods such as steam, electric heating, or gas heating.

Cooling equipment: In the production process of alcohol, it is necessary to cool the liquid produced during fermentation or the heat generated during distillation. Cooling equipment can eliminate heat through methods such as condensers, cooling water, or refrigerants to ensure smooth production processes.

Storage device: After alcohol production is completed, it needs to be stored. Storage devices can be stainless steel containers, wine barrels, storage tanks, etc., used to store alcohol and maintain its quality and purity.

Explanation of Process Characteristics of Alcohol Production Equipment

1. The raw material crushing adopts the air selection and negative pressure crushing process, which removes sand and stone impurities from the raw materials and improves the crushing capacity of the equipment. The newly selected crusher is equipped with an iron removal device, which occupies a small area and is equipped with a low motor power, which can save 15% of electricity.
2. By adopting continuous steaming and continuous saccharification processes, the continuity of production operations has been achieved, which not only reduces steam consumption but also lowers the labor intensity of workers.
3. The sugar solution cooling adopts a spiral plate heat exchanger with high heat transfer efficiency, which greatly saves the amount of water used once.
4. Fermentation adopts the yeast continuous segmentation process, which reduces the amount of dry yeast used and can save 80-90% of yeast costs. The new technology of cooling outside the tank can effectively reduce the amount of cooling water used. At the same time, fermentation sterilization uses distilled waste hot water instead of steam sterilization, which can save 8% of the total steam consumption.
5. Distillation adopts a five tower (six stage) differential pressure distillation method (i.e. crude distillation tower extraction section, crude distillation tower concentration section, water washing tower, distillation tower, methanol removal tower, and impurity tower) to produce high-quality edible alcohol and premium edible alcohol. Stable, efficient and high-quality production has been achieved, and energy consumption can be saved by about 45% compared to traditional processes. The energy-saving effect of five tower (six stage) differential pressure distillation is significant, with a steam consumption of about 2.85 tons per ton of alcohol, which is lower than that of traditional two tower atmospheric distillation. However, the product quality is significantly improved, especially with the use of crude distillation tower concentration section and water washing tower, which can more effectively and thoroughly eliminate high boiling point impurities such as n-propanol, isobutanol, and isopentanol; The indirect heating vacuum distillation used in the crude distillation tower and methanol removal tower is not only energy-saving, but also beneficial for completely eliminating low boiling point impurities.
6. The self-control instruments are controlled by a PLC self-control system. The control system mainly displays, records, alarms, and adjusts parameters such as temperature, pressure, liquid level, and flow rate in the production process.
7. Distillation technology can adopt various configurations according to the quality requirements of users to ensure that all indicators are met.

Alcohol production equipment is a device used for producing alcohol and plays a crucial role in the brewing industry. Alcohol, as an industrial raw material, is widely used in fields such as medicine, chemical industry, and energy. Below, we will provide a detailed introduction to the relevant knowledge of alcohol production equipment.

Firstly, alcohol production equipment mainly includes fermentation tanks, distillation units, and storage tanks. The fermentation tank is the core equipment in the alcohol fermentation process, generally made of stainless steel material, with good corrosion resistance and sealing performance. The fermentation tank is equipped with a fermenter and a stirrer. The fermenter is mainly used to maintain the fermentation temperature and provide suitable environmental conditions, while the stirrer is used to promote the mixing and oxidation of the fermentation broth.

The production process of alcohol requires two stages: fermentation and distillation. Fermentation is the process of fermenting raw materials containing fermentable substances such as glucose and starch through fermentation bacteria to produce alcohol and carbon dioxide. Distillation is the process of separating alcohol from fermentation broth, usually operated using a distillation apparatus. The distillation apparatus mainly includes distillation tanks, distillation towers, and condensers. Distillation tanks are used to load fermentation liquids, distillation towers are used to separate alcohol and other impurities from liquids, and condensers are used to cool and condense evaporated alcohol into liquids.

In addition to fermentation tanks and distillation equipment, alcohol production equipment also includes storage tanks and piping systems. Storage tanks are mainly used to store alcohol and alcoholic liquids, and are generally made of stainless steel material. The pipeline system is used to transport fermentation broth, distillate, and alcohol to different equipment. The pipeline system needs to have good sealing performance and corrosion resistance to ensure that there will be no leakage or pollution problems during the production process.

In addition, alcohol production equipment also needs to be equipped with relevant control systems and safety devices. The control system is mainly used to monitor and control parameters such as temperature, pressure, and flow rate during the production process to ensure the quality and efficiency of production. Safety equipment includes temperature sensors, pressure valves, and safety valves, which are used to monitor and protect the safety of equipment during operation. At the same time, operators of alcohol production equipment also need to possess relevant professional knowledge and skills to ensure the normal operation and maintenance of the equipment

Alcohol production equipment refers to equipment used for producing alcohol, including fermentation equipment, distillation equipment, alcohol storage equipment, etc. They play a crucial role in the alcohol production process. The following are the advantages of alcohol production equipment:

Firstly, efficient and energy-saving. Modern alcohol production equipment adopts high-efficiency energy-saving technology, which can effectively improve the energy utilization efficiency of the alcohol production process. For example, advanced temperature control technology and fermentation control system are adopted in fermentation equipment, which can achieve optimal fermentation temperature conditions, improve alcohol fermentation efficiency, and reduce energy consumption. In the distillation equipment, multi-stage distillation technology and recovery system are adopted, which can recover and utilize waste heat, and improve energy utilization efficiency. These efficient and energy-saving features enable alcohol production equipment to improve alcohol production efficiency while saving energy.

Secondly, it is easy to operate. The operating system design of alcohol production equipment is scientifically reasonable and has a user-friendly interface, making the operation process of the equipment more convenient. For example, in fermentation equipment, the fermentation process can be accurately controlled through touch screen or button operation, including the adjustment of multiple parameters such as temperature, pH value, oxygen content, etc. In distillation equipment, automatic control of the distillation process can be achieved through an automated control system, including monitoring and adjustment of temperature, flow rate, pressure, etc. These user-friendly features make alcohol production equipment easier to operate and maintain.

Thirdly, the production quality is excellent. The alcohol production equipment adopts advanced processes and technologies, and has good production quality control capabilities. For example, in fermentation equipment, aseptic technology and automatic control systems are used to effectively prevent bacterial and impurity contamination, ensuring the quality of alcohol production. In the distillation equipment, multi-stage distillation and distillation techniques are used to separate and purify alcohol, resulting in high-quality alcohol products. These excellent production quality control capabilities enable alcohol production equipment to produce high-quality alcohol products that meet national standards.

Fourth, environmental protection and conservation. Alcohol production equipment pays attention to environmental protection and conservation during the production process, and has multiple environmental and energy-saving characteristics. Firstly, in the fermentation equipment, biodegradation technology and sewage treatment system are used to treat fermentation residues and wastewater, reducing environmental pollution. Secondly, in the distillation equipment, a waste heat recovery system is adopted, which can recover and utilize waste heat, reduce energy consumption, and minimize the impact on the environment. These environmentally friendly and energy-saving features enable alcohol production equipment to achieve sustainable development.

Fifth, it is safe and reliable. Alcohol production equipment has a good safety control system, which can effectively ensure the safety of the production process. For example, in fermentation equipment, precision temperature control and oxygen content monitoring systems are used to prevent overheating and peroxidation, ensuring the safety of equipment and operators. In the distillation equipment, multi-stage safety valves and pressure sensors are used to effectively control the pressure during the distillation process and prevent accidents caused by excessive pressure. These safe and reliable features enable alcohol production equipment to protect the safety of production personnel and avoid production accidents.