The egg liquid separation production line is a complete set of egg (brown shell and white shell eggs) egg liquid separation and processing equipment independently produced by our company based on advanced foreign technology. The main components of this equipment are all imported and are digested, modified, and innovated according to the characteristics of mainland raw eggs and customer needs. The egg separation production line is a complete set of egg processing equipment that integrates automatic egg loading, cleaning, disinfection, rinsing, air drying, egg cracking, and egg white and yolk separation, with high automation programs. Simultaneously, continuous assembly line production has high production efficiency and saves labor. The production line is suitable for the processing and production needs of egg processing enterprises such as cakes and Dim sum.
Manufacturer of egg boiling and peeling production line
Equipment features:
- Continuous assembly line production operation, high degree of automation of the whole machine, saving labor, and high production efficiency. The extraction rate of egg liquid can reach 95-98%. If equipped with an eggshell crushing and recycling egg beater, an extraction rate of over 99% for whole egg liquid can be obtained.
- The whole machine is made of SUS304 food grade stainless steel, which is safe, hygienic, reliable in quality, and easy to maintain.
- This machine can obtain whole egg liquid or be equipped with a protein yolk separation system.
Egg production line
Raw materials → Cleaning → Removing eggshells → Separating egg whites → Stirring → Filtering → Adding salt → Adjusting pH value → Crystallization → Drying → Finished product → Packaging
Description Of Liquid Egg Processing Line
The liquid egg processing line includes fresh egg washing and drying machine, egg breaking machine, egg yolk and white separating machine, products reception tank and filter. One plate-type cooler will be installed after filter in order to cool down the egg products from 25℃ to 4℃, which can reduce the bacteria growth after the egg-breaking process, storage tank, homogenizer, pasteurizer and bag in box filler.
By breaking and separating eggs, you can consumer your eggs into highly valuable egg liquids or dried egg powder products.
All the eggs are gently broken, then we will get three egg products: the whole egg liquid, egg yolk and egg white. The whole egg liquid can further proceed into egg powder and egg yolk can be made into mayonnaise.
As egg yolk and egg white are highly valuable fragile products, and two products can bear different temperatures, so we design to pasteurize egg white and yolk separately to get high-quality end products.
The whole production line equips CIP cleaning system and all the tanks and equipment that contact with material are made of SUS304 to ensure the whole production process is sanitary.
One whole egg can get 60% thick and clear egg white(albumen), 30% yellow egg yolk and 10% egg shell.
The capacity of the liquid egg processing plant is from 200LPH-5000LPH, and the end products can be filled into pouches, bottles, cans, aseptic bag in box containers, and gable top cartons.
The commercial liquid egg production process involves washing and drying fresh eggs, breaking and separating egg yolk and eggwhite, filtering the mixture, storing it in temperature-controlled tanks, pasteurizing, and filling it into containers for distribution to food manufacturers and retailers.
Pasteurized Liquid egg shelf life: Freezing liquid eggs at -18℃ is a common way of preserving them for long-term storage. When properly stored, frozen liquid eggs can have a shelf life of up to one year or more; Storing liquid eggs at 4℃ (39.2℉) is a common method of preserving them for short to medium-term storage. When stored at this temperature, liquid eggs can have a shelf life of approximately 2-8 weeks.
According to the different configurations of liquid egg processing machines, liquid egg yolk, liquid egg white, egg powder and mayonnaise products can be produced to meet different clients’ requirements.
Egg steaming and peeling production line process flow:
Eggs can be placed on the water tank or manually, with optional light inspection system. The whole row is spread out, pre cooked and centered, steamed, cooled, and shelled.
Equipment Overview:
The egg steaming and peeling production line is a complete set of egg (brown shell and white shell eggs) processing and production equipment independently produced by China based on advanced foreign technology. The main components of the equipment are imported and are digested, modified, and innovated according to the characteristics of domestic raw materials and customer needs. The egg cleaning, centering, steaming, and peeling production line is a complete set of egg processing equipment with high automation programs, including automatic cleaning, sharing, pre boiling, centering, steaming, cooling, crushing, and peeling. The whole machine is made of SUS304 food grade stainless steel, which is safe, hygienic, reliable in quality, and easy to maintain. At the same time, continuous assembly line production has high production efficiency and saves labor. The production line adopts a unique centering and pre boiling system, so the yolk is not eccentric, so the damage is lower. The production line uses (steaming) steam water mixing heating to save energy consumption. After the eggs are boiled, they are directly cooled in cold water. The eggshell membrane and the egg white are easy to separate, and the shelling efficiency is higher. The production line is suitable for the processing and production needs of egg processing enterprises such as boiled eggs, Soy egg eggs, iron eggs, and salt baked eggs.
Equipment features:
- The visual touch screen controls the operating system, which is intuitive and convenient to operate.
- Continuous assembly line production, with high degree of automation, labor-saving, and high production efficiency.
- By utilizing precise temperature control and a unique centering pre cooking system, egg yolks are less prone to eccentricity and damage.
- The steam water mixed heating system has lower energy consumption and higher heating efficiency.
- Immediately cool the eggs after steaming, the eggshell membrane and protein are easily separated, and the peeling efficiency is high with a low rate of damage.
Technical advantages: - The equipment body and related accessories are made of SUS304 material, which is corrosion-resistant, safe and hygienic.
- Using imported chains and adding food grade lubricating grease to improve its load-bearing capacity and wear resistance.
- Polymer bearings use imported raw materials to improve their mechanical strength, stiffness, hardness, and contain solid lubricants with self-lubricating properties, outstanding friction and wear resistance.
- The special rubber for the sheller is made of imported raw materials, thickened by 3.5mm, anti-aging, wear-resistant, and has a long service life.
- Accurate temperature control, using imported Siemens steam regulating valves, collecting temperature and other related values based on process parameters through Siemens control modules, performing accurate and fast calculations, controlling the on/off ratio of Siemens steam regulating valves, accurately controlling steam flow, with small temperature differences and uniform thermal distribution.
- A comprehensive quality control system is in place, with dedicated personnel responsible for inspection and acceptance from the procurement of accessories to the production process. Before leaving the factory, the equipment undergoes a complete machine test and inspection of all aspects of operation. The equipment must run smoothly, have no faults, and meet product requirements before leaving the factory.
- Immediately cool the eggs after steaming, the eggshell membrane and protein are easily separated, and the peeling efficiency is high with a low rate of damage.