Prefabricated dishes production line equipment is an efficient device designed to improve the production efficiency and product quality of food processing plants. This device consists of multiple modules, each with specific functions that can complete different tasks.
Manufacturer of automatic prefabricated dishes production line
Prefabricated dishes production line equipment is used for processing, cutting, cleaning, packaging, and storing vegetables. These devices include but are not limited to slicers, shredders, cutters, cleaning machines, dryers, and packaging machines. They can improve the processing efficiency of vegetables, reduce labor costs, and ensure product quality, safety, and hygiene. Prefabricated food production equipment is widely used in industries such as catering, fast food, food processing plants, supermarkets, etc.
Scope of application of prefabricated dishes production equipment:
- Cleaning, soaking, blanching, sterilization, disinfection, cooling, etc. of fresh vegetables, fruits, fruit products, salted vegetables, fungi, seafood, granular, leafy, and root and stem products of Chinese herbal medicine.
- Different models of cleaning and blanching machines can be selected for cleaning various vegetables and fruits.
- Suitable for assembly line processing, conveying, and lifting can be matched with front-end and back-end processing equipment. This set of equipment is used in conjunction with a blanching machine and a cooling machine, and operates simultaneously during operation.
- The blanching machine is a steam heating blanching machine, and the box is equipped with a steam input automatic temperature control solenoid valve device, a manual steam input device, and a temperature control detector, which can automatically adjust and maintain the temperature within the appropriate range.
- The box is filled with steam input holes and equipped with multiple air blowing pipelines. Each pipeline is equipped with an air valve control handle and regulator on the outer wall of the box, which not only makes the water temperature uniform, but also ensures that the material disperses and heats up at the same temperature.
- The conveying is variable frequency speed regulation to ensure that the materials are blanched and sterilized inside the box. The conveyor belt is used to transport the materials inside and outside the box as a whole, and the materials enter the box directly on the conveyor belt.
Process flow of prefabricated vegetable production line
(The final required equipment varies depending on the product)
Automatic feeding (basket turning machine) – Raw material cleaning (cleaning machine) – Pre cooking (pre cooking machine) – Cutting (diced, block, section, slice machine) – Dehydration (dehydration machine) – Frying (frying pan) – Cooling (cooling equipment) – Sterilization (sterilization machine) – Weighing (weighing machine) – Foreign object detection (X-ray machine) – Metal detection (metal detection machine) – Packaging (packaging machine) – Conveyor (conveying equipment) – Labeling – Spray coding – Box packing (box packing machine) – Packing (box packing machine) – Palletizing (palletizing machine)
Firstly, the raw material processing module is used to prepare ingredients. This module usually includes equipment such as cutting machines, peeling machines, and cleaning machines, which can quickly process ingredients to meet processing requirements.
Next is the mixing module, which mixes different ingredients together in proportion. This module typically includes equipment such as mixers and weighing devices to ensure the accuracy and uniformity of ingredients.
Next is the heating and cooling module, which is responsible for heating or cooling the mixed raw materials to the appropriate temperature. This module typically includes equipment such as ovens, steam pots, freezers, etc.
Next is the molding module, which will shape the processed raw materials. This module usually includes equipment such as molds, extruders, and presses, and different molds can be customized according to needs.
Finally, there is the packaging module, which packages the formed products. This module typically includes equipment such as sealing machines and packaging machines to ensure the hygiene and safety of the product.
Vegetable cleaning and processing machine of automatic prefabricated dishes production line
The cleaning machine can be used for cleaning, disinfecting, rinsing, withering, cooling, filtering, and blending various vegetables. It has the characteristics of simple operation, reasonable structure, convenient maintenance, and wide applicability. It is currently a specialized equipment with high automation equipment. The assembly line can be used separately for multifunctional processing. By cleaning and draining with tap water, the machine achieves the goal of removing residues, sterilizing, disinfecting, and retaining its color through transportation. The operating speed is infinitely adjustable, and users can set it freely according to different cleaning contents. The machine has a compact structure and high degree of automation, suitable for use by enterprises of various processing scales!
Blanching machine for prefabricated vegetable production line
The blanching machine is mainly used for processing vegetables, fruit petals and other plants. The purpose of a blanching machine is to maintain color. The moisture inside the blanching machine is hot water, and the heating method is electric heating or steam heating. Most of them use steam heating, which is more cost-effective for long-term use. The blanching machine is completely operated mechanically during use, without the need for manual labor. The materials are fed into the blanching machine through mesh/conveyor belts or manual means. The equipment inside the blanching machine is controlled by frequency conversion, and the blanching time can be set according to different product processes.
Manufacturer of vegetable drying and dehydration equipment
Vegetables are dried and dehydrated. Heat the vegetables with low power until the skin shrinks into a dry and slightly soft shape, package them in plastic bags and seal them for storage. When eating, soak them and cook them. This way, you can eat out of season vegetables.
Mainly suitable for microwave vegetable drying and dehydration equipment, suitable for drying vegetables such as spinach, coriander, shiitake mushrooms, cassava slices, garlic slices, pumpkin, carrots, konjac, yam, bamboo shoots, horseradish, onions, scallions, etc.
Manufacturer of Large fruit and vegetable slicer machine
Usage: Cut white radish, carrots, potatoes, pineapples, taro, sweet potatoes, cabbage, ginger, garlic, melons, onions, green peppers, mangoes, apples, ham, papaya, Xunzi, etc. into small pieces or strips, suitable for use in central kitchens or food processing plants.
Machine dimensions: 1150 (L) × 900 (W) × 1250 (H) mm
Cutting size: Non adjustable within the range of 5-20mm, randomly selected with one size knife set
Machine weight: 280 KG
Theoretical yield: 1000-2000 Kg/HR
Power supply: 380V, three-phase horsepower: 2HP
Low temperature slow cooking machine for prefabricated dishes production line
Cooking equipment is the core part of pre packaged food processing, including stir fry machines, steamers, ovens, etc. These devices can simulate traditional cooking techniques, making pre made dishes taste and flavor similar to freshly made dishes. For example, an automatic stir fry machine can automatically control the heat and cooking time to ensure that the color, aroma, and taste of the dishes are both excellent; And the steaming machine can maintain the original flavor of the ingredients and avoid nutrient loss.
Manufacturer of Vegetable pre cooking machine
The fruit and vegetable blanching, pre cooking, and withering production line is mainly suitable for withering vegetables or sterilizing fruits. It can be used together with other equipment in the factory to form a production line, as well as solutions for clean vegetable processing and dried fruit products. It can also be used separately for blanching. This blanching device can work continuously and is equipped with a double-layer mesh belt, which can press vegetables in blanching hot water to achieve uniform blanching of vegetables.
prefabricated dishes sterilization machine
Prefabricated vegetable sterilization machine is a streamlined product that integrates steaming, sterilization, and cooling. The online material, sterilization, and cooling are made of high-quality SUS304 stainless steel and equipped with advanced control instruments. Our company’s pasteurizers and coolers have reduced labor intensity, require less manpower, have a high degree of automation, and can automatically regulate the temperature within 95 ℃. The temperature difference between the upper and lower layers is small, making it easy to control product quality.
Prefabricated dishes packaging machine
The sealing machine is used to seal the packaged prefabricated vegetables to ensure the sealing and integrity of the package; The inkjet printer is used to print production date, shelf life and other information on the packaging to improve the traceability and safety of the product.
Conveyor equipment and testing equipment
Conveyor equipment such as conveyor belts, rollers, etc. are used to transfer food ingredients and semi-finished products between different processes; And detection equipment such as metal detectors are used to detect and control the quality and safety of prefabricated dishes. The application of these devices has improved the automation level of the production process and product quality.
When choosing a manufacturer of prefabricated dishes production equipment, the following factors should be considered:
- Quality: Choosing reliable and durable equipment is beneficial for improving production efficiency and product quality.
- Technology: Choose manufacturers with advanced technology and professional knowledge, who can provide technical support and after-sales service.
- Price: Choose equipment at a reasonable price, don’t just focus on low prices and ignore quality and performance.
- Reputation: Choosing a manufacturer with a good reputation can avoid production interruptions or other losses caused by equipment failures.
- Experience: Choose manufacturers with rich experience to provide more specialized solutions and suggestions.
- Production capacity: Choose manufacturers that can meet your production needs and avoid affecting production plans due to insufficient equipment production capacity.
- Service: Choosing a manufacturer that can provide comprehensive and timely pre-sales, in sales, and after-sales services can effectively ensure the normal operation of the equipment.