The pomegranate beverage production line has a high activity of polyphenol oxidase and peroxidase before sterilization due to the lack of enzyme inactivation treatment of the material before pulping. Through degassing and heterogeneous treatment, the pulp texture, flavor, and nutritional content of the beverage can be ensured, and the oxygen and carbon dioxide present in the pomegranate pulp juice, as well as the gases introduced during pulping, can be removed, reducing the weighting speed and ensuring the color of the pomegranate pulp juice.

Process flow of pomegranate juice beverage production line:

Pomegranate → Original fruit collection → Transport and cleaning → Brush fruit washing → Flat belt picking machine → Surfing fruit washing → Mechanical peeling → Grain and skin residue sorting → Transport → One way juice extraction → Conveyor → (adding pectinase) → Enzymatic hydrolysis tank (with agitator) → Screw pump transport → Second way juice extraction → Juice collection box (mixing of first and second way juice extraction) → Stainless steel pump → Vibration screen (coarse filter) → Temporary storage tank → Disc centrifuge → 3 mixing tanks (with agitator) → Stainless steel pump → Preheating tank → Enzyme inactivation tank → Sanitary pump → Intermediate tank → Sterilization juice pump → Bashing tank (2 tanks) → Balance tank → UHT tank → Glass bottle or plastic bottle/soda can filling → Pasteurization spray sterilization Machine → Labeling Machine → Coding → NFC Juice Direct Drinking Product Storage.

We adopt to belt press or vacuum pneumatic press for pomegranate juice extraction. The press can gently obtain the juice from the juice pulp. The juice yield rate is 50%-60%.
The pomegranate juice processing line is full automatic and controlled by PLC. The equipment configuration is fully flexible according to clients’ requirements.
All equipment is made of SUS304 material, which can guarantee the hygiene requirement of food and beverage field.
The whole line is equipped with CIP cleaning system, After finished production, use CIP system to clean tanks and pipes can not only enhance the efficiency of the production, but also can ensure hygiene conditions.
The pomegranate processing plant includes pomegranates washing and sorting machine, pomegranate peeling and deseeding machine, pomegranate juice extracting machine, pomegranate juice filtration machine, pomegranate juice sterilizer and filling machine.
The end products of the pomegranate processing have concentrated pomegranate juice, NFC pomegranate juice, pomegranate wine and pomegranate oil.

The process of pomegranate juice beverage production line

Raw materials: When purchasing fresh fruit pulp, attention should be paid to the variety and color. Fruits with rotten seeds cannot be used as processing materials.

Fruit washing: Before processing, the raw materials are manually selected to remove colorless seeds and partially rotten fruits, and rinsed with tap water.

Peeling: Using a pomegranate crushing and peeling machine to separate the pomegranate seeds from the separator, separating the separator from the seeds.

Beating and removing seeds: Pomegranate seeds soaked in water are sent to a double pass pulping machine through a scraper type material feeder, and then evenly mixed with an acidic agent to mash and remove seed skins. The selection for the pass pulping is 1.5. Sieve aperture beating; The second beating process uses 0.5. The purpose of sieve diameter pulping is to improve the pulp yield and prevent broken fruit kernels and kernels from entering the pulp during the pulping process, which may affect the quality of the finished product.

Grinding: Double colloid mills are used to finely grind the resulting slurry, with coarse grinding on each stage and a second stage grinding to a fineness of around 20 μ m.

Mixing: In order to preserve the ground material for a longer period of time, preservatives are added to the mixing tank and stirred evenly The cyclic use of two blending tanks can ensure the continuity of production.

Vacuum degassing: After blending, the slurry is subjected to degassing treatment under a vacuum degree of not less than 0.07MPa, which can reduce the gas introduced by the slurry during beating and grinding, and reduce the coking phenomenon during oxygen and sterilization processes.

Sterilization: After degassing, the material is sterilized by sterilization equipment under appropriate conditions, and then hot filled with a plastic spatula in a sterile room, rapidly cooled to room temperature, and used as a backup raw material for producing pomegranate fruit juice drinks.

Pomegranate juice production equipment, pomegranate clear juice beverage production line equipment, complete set of pomegranate juice production equipment

The pomegranate clear juice beverage production line equipment, a complete set of pomegranate juice production equipment, is used to crush and extract seeds from pomegranates, and then process them through a series of sterilization, filling, and packaging to produce delicious pomegranate juice beverages.

Pomegranate juice beverage production equipment can be used for packaging plastic bottles, glass bottles, cans, and roof boxes. Except for the filling machine, all other equipment can be shared.

(1) The PET bottle production equipment consists of a complete set of filling and packaging production lines, including water treatment system, raw fruit processing system, blending system, automatic bottle blowing machine, wind conveyor line, UHT ultra-high temperature sterilization machine, capping and sterilization machine, capping and filling three in one machine, bottle pouring sterilization machine, bottle cooling machine, blow drying machine, labeling machine, coding machine, palletizing machine, winding machine, solid bottle conveying system, box conveying system, electrical control system, etc. Optional equipment: automatic bottle sorting machine or manual bottle sorting system, fully/semi automatic bottle washing machine, fully automatic bottle unloading machine, bottle warehouse, labeling machine, carton packaging machine, etc. Production capacity: Our company has formed a complete series of product lines, with a supply capacity ranging from 2000 bottles/hour to 36000 bottles/hour (calculated based on 500mls PET bottles).

(2) Glass bottle packaging equipment consists of a complete set of filling and packaging production lines, including water treatment system, raw fruit treatment system, blending system, bottle washing machine, bottle preheating machine, UHT ultra-high temperature sterilization machine, capping machine, filling and capping machine, bottle pouring sterilization machine, cold bottle machine, labeling machine, coding machine, packing machine, palletizing machine, winding machine, solid bottle conveying system, box conveying system, electrical control system, etc. Optional equipment: If it is a new bottle, a fully automatic bottle unloading and stacking machine can be selected. Production capacity: Our company has formed a complete series of product lines, with a supply capacity ranging from 2000 bottles/hour to 36000 bottles/hour (calculated based on 250ml glass bottles)