The papaya fruit juice processing machines include papaya washing and sorting machine, papaya blanching machine, papaya peeling and deseeding machine, papaya pulp refiner machine, papaya puree evaporator, sterilizer and filling machine. CIP cleaning system for papaya processing plant.

Papaya juice production line process:

Raw material selection → cleaning → pulping → juicing → coarse filtration → blending → homogenization → heating → canning → sealing → sterilization → cooling

1. Raw fruit selection: Fresh and plump fruits should be selected for juicing, and rotten and contaminated fruits should be removed.
2. Cleaning: Thoroughly washing the original fruit can reduce pollution during production, and attention should be paid when juicing without peeling. Therefore, it is necessary to wash the sediment and impurities on the fruit peel with flowing water. Rinse with solution if necessary, then rinse with clean water.
3. Beating: Use a beater to mash and peel the fruit pulp, wrap it in a special fruit cloth to extract mango juice, and the juice yield can reach 70% or more. Alternatively, the cleaned fruit can be poured into a press for juice extraction, and then filtered through a scraper filter to remove the skin, seeds, and some coarse fibers. Complete Papaya Juice Beverage Production Line Small Papaya Juice Beverage Filling Equipment
4. Preparation: The roughly filtered mango juice is first diluted with water to a refractive index of 4%. Then mix 90 kilograms of mango juice with 10 kilograms of white sugar, continuously stirring until the sugar is completely dissolved.
5. Filtering: The prepared mango juice is filtered and separated by a centrifugal filter to remove residual skin, seeds, some fibers, minced flesh, and impurities.
6. Homogenization: The filtered juice is homogenized by a homogenizer, which can further break down the small flesh and maintain the uniform turbidity of mango juice. The homogenizer pressure is 10-12 megapascals.
7. Can filling: Heat mango juice at 85 ℃~95 ℃ and quickly flow it to the filling machine for filling and sealing. 8. Sterilization and cooling: After sealing, quickly sterilize with a sterilization formula of 5 ‘-10’/100 ℃, and then quickly cool to below 40 ℃.

Key points of process operation for papaya juice beverage production line

(1) Choose papaya juice that is eight or nine ripe, free from mold, damage, and decay, and clean the texture and flesh with orange red or yellow color. Then clean, peel, remove seeds, and slice.

(2) Color protection. Soak the melon slices in a solution containing 0.1% Vc and 0.15% citric acid for 5 minutes to protect their color. Complete Papaya Juice Beverage Production Line Small Papaya Juice Beverage Filling Equipment

(3) Beating. Crush the melon slices with a beater, then use a colloid mill to pulverize them, filter and set aside for later use.

(4) Allocation. Filter fresh milk, dissolve stabilizers, sucrose, and emulsifiers thoroughly, and mix with purified water and papaya juice slurry to prepare.

(5) Add acid. Before adding acid, lower the temperature of the mixed solution to below 20 ℃, and then adjust the pH value with citric acid

Around 4.0.

(6) Homogenization. After secondary homogenization by a high-pressure homogenizer, the secondary homogenization pressure is 16MPa, and the second homogenization pressure is 20MPa.

(7) Degassing. Vacuum degassing method is used for degassing, with a pressure of 0.06~0.08MPa and a temperature of 70~72 ℃.

(8) Sterilization. Use pasteurization method to sterilize papaya juice milk beverage, with a temperature of 85 ℃ and a time of 10 minutes.

(9) Cooling. Cool the product to around 20 ℃ and then pack and refrigerate.

Business process:

1. Preliminary evaluation: Based on your consumption purpose, product characteristics, and marketing plan, stop the preliminary evaluation of the project.
2. Parameter design: Analyze and design the technical parameters of your engineering project, including process, mechanical, and electrical control design.
3. Plan affirmation: Based on your factory planning, discuss and draw a layout plan for the consumption line, and establish the final project implementation plan.
4. Manufacturing monitoring: Develop and monitor the manufacturing progress of your project until the overall project passes performance testing and acceptance.
5. Personnel training: Improve the technical level of your consumer engineering personnel and train them in the operation skills of the entire production line and related equipment.
6. After sales service: The company adheres to the service concept of putting customer interests at the center, providing you with fast and high-speed engineering and after-sales service