The deep processing of fully automatic kiwi juice production line involves a series of processes and equipment, aiming to transform kiwi into various high value-added products. Provide customers with one-stop turnkey engineering services including factory construction guidance, process design, equipment selection, installation and commissioning, technical training, and after-sales service
Manufacturer of automatic kiwi juice production line
Kiwifruit Juice Concentrate: 100% natural and no artificial ingredients, 65 Brix, PH value:3.0-4.0, and the end kiwi juice concentrate filled into aseptic bags or poly bags with 100L or 220L, stored at less than -18℃ with the shelf life at 3 years.
Kiwi Puree NFC: Processed from ripe organic kiwi fruit, 12 Brix minimum, PH value is 3.0-4.5 according to fruit variety. The end products can be filled into 200L poly bags stored in frozen environments or small pouches for baby food consumption, the shelf life is 12 months from the date of manufacture in unopened containers.
Kiwi Fruit Wine: it is a beverage obtained from kiwi fruit juice after alcoholic fermentation, filtering, aging and sterilization. Kiwifruit contains sugar and other organic substances, under the action of yeast, the sugar in kiwifruit juice is fermented to produce alcohol, which not only makes the product have the special flavor of alcohol, but also inhibits the growth of miscellaneous bacteria.
Dry Kiwi Fruit Slice: Fresh kiwifruit is washing, sorting, slicing, belt drying and then filling into vacuum bags or stand-up pouches. The drying was carried out to final moisture content of 10% from the initial moisture content of about 80% of the kiwi fruit.
Kiwifruit Processing Line Technological Flowchart
Fresh kiwifruit will be washed by air bubble washing machine and brush washing machine firstly, then the clean fruits will be checked and sorted by workers, after that the kiwifruits will be sent to peeling machine for peeling the skin, and then the peeled fruit will transfer to crushing machine to pulp into the fruit mash, during crushing, the color protect solution can be added to avoid the oxidation. Then the kiwi fruit mash will be pumped into one tubular preheater to inactivate the enzyme in the fruits, the preheating temperature is about 60℃for 15 minutes. After preheating, the fruit mash will be sent to a pulp and refine machine to obtain the fine kiwifruit puree. Then there are two technological processes for producing kiwi puree and juice concentrate:
For producing kiwi puree, after the kiwi puree is obtained, then the puree will go through homogenizer, degasser and sterilizer, at last the finished products filled into bulk bags or pouches.
For Producing kiwi juice concentrate, the kiwi puree will be enzyme treatment and decanter centrifuge separated, then we will obtain the NFC kiwifruit juice, then the juice will go through fall film evaporator for concentrating, at last the concentrated kiwi juice will be sterilized and filled into containers.
Kiwifruit Processing Line Description
First, kiwifruit is rich in vitamin C, dietary fiber, and amino acids, as well as various mineral elements. It can relieve the body, because of the lack of vitamin C, causing gum bleeding. Second, it can also improve dry skin and delay skin aging. Third, it also has a certain function of invigorating the stomach and digesting food, which can promote appetite. Fourth, at the same time, it can also enhance the body’s resistance, remove free radicals in the body, and also have a certain soothing and nootropic effect.
The capacity of the kiwifruit processing plant is from 1T/H to 30T/H, the kiwifruit can proceed into kiwi fruit juice, puree, kiwi fruit wine or dry slice according to the different processing technological flowchart, and the end products can be filled into bottles, pouches, metal cans or cartons.
The kiwifruit processing machine is made of SUS304 material, and all the machines running is linkage start and stop and controlled by PLC.
The kiwifruit processing line includes kiwifruit washing and sorting machine, kiwifruit peeling machine, kiwifruit crushing and pulping machine, kiwifruit puree evaporator, sterilizer and filler, kiwifruit slicer and belt dryer( for dry kiwi slice producing), CIP system.
The kiwifruit puree or juice can be sterilized by UHT sterilizer or HPP sterilizer so that the fruit flavor and nutrition can be kept to the most extent.
The deep processing of kiwifruit involves a series of techniques and equipment aimed at transforming kiwifruit into various high value-added products. The following is a brief introduction to the main processes and equipment required for deep processing of kiwifruit:
- Raw material processing:
Selection and grading: Select kiwi fruits that meet the requirements manually or mechanically, and grade them according to size, maturity, etc.
Cleaning: Use a cleaning machine or high-pressure water gun to thoroughly clean kiwifruit and remove surface dirt.
- Peeling and Core Removal:
Peeling: Use a peeling machine or manual peeling to remove the outer skin of kiwifruit.
De nucleate: Remove kiwi fruit pits by using a de nucleating machine or manual methods.
- Crushing and Beating:
Crushing: Use a crusher to break the peeled and pitted kiwifruit into small pieces.
Beating: The crushed kiwi fruit is further ground into a fine pulp using a pulping machine.
- Composition adjustment and homogenization:
Ingredient adjustment: Adjust the ingredients of the fruit pulp according to product requirements, such as adding sugar, acid, etc.
Homogenization: Use a homogenizer to homogenize the fruit pulp, making its texture more delicate and uniform.
- Concentration and sterilization:
Concentrate: Use concentration equipment to concentrate fruit pulp to improve product quality and stability.
Sterilization: The concentrated product is sterilized using sterilization equipment to ensure its safety and extend its shelf life.
- Filling and sealing:
Filling: Use a filling machine to fill sterilized products into packaging containers.
Sealing: Use a sealing machine to seal the packaging container to ensure the sealing and integrity of the product.
- Cooling and storage:
Cooling: Cool the product after filling and sealing to quickly reach the appropriate storage temperature.
Storage: Store the cooled product in a suitable warehouse, waiting for sale or further processing.
Required equipment
- Raw material processing equipment: selection table, classifier, cleaning machine, etc.
- Peeling and de nucleating equipment: Peeling machine, de nucleating machine, etc.
- Crushing and pulping equipment: crushers, pulping machines, etc.
- Composition adjustment and homogenization equipment: mixers, homogenizers, etc.
- Concentration and sterilization equipment: concentration pot, sterilization pot, etc.
- Filling and sealing equipment: filling machines, sealing machines, etc.
- Cooling and storage equipment: cooling towers, warehouses, etc.