The production process of fruit juice raw pulp is a complex and meticulous process, mainly including raw material processing, juice extraction, blending, filtration, sterilization, filling, and subsequent processing
Manufacturer of automatic fruit juice raw pulp production plant
Raw pulp refers to a pulp like substance formed by squeezing the flesh of a fruit during juice extraction, which contains fruit fiber and juice. Raw pulp not only contains cellulose, but also preserves the nutritional components of the fruit itself. Compared to fruit juice, raw pulp has richer nutritional value, not only for beauty and skincare, but also for promoting digestion and absorption. Raw pulp contains more fruit fiber and has a thicker texture, making it more suitable for people with a strong taste.
The production process of juice pulp production line
The production process principle of the juice raw pulp production line is as follows: raw water tank → raw water pump → quartz sand filter → activated carbon filter → sodium ion exchanger → precision filter → RO reverse osmosis host → ultraviolet sterilizer → pure water tank → pump → constant temperature sugar tank → pump → syrup filter → fermentation tank → pump dual filter → maturation tank → filtration → sterilization → waiting for installation → filling and sealing → lamp inspection → drying machine → labeling machine → inkjet printer → finished product.
Processing and sorting technology of juice pulp production equipment
The fruits transported to the factory are transported by hand, machinery, or hydraulic transmission through a sink or conveyor belt to the washing and sorting area. After removing surface impurities from fruits, they are classified manually or through electronic systems. Usually, fruit pretreatment involves the integration of a series of processes such as peeling, removing nuclei, crushing, slicing, antioxidant treatment and purification, as well as additional grading and classification.
Beverage production line – dehydration operation
The use of concentrated juice production equipment to remove moisture from juice can make it a concentrated juice product. The specific dehydration method depends on the required product. The high quality of the product can be obtained through dehydration, color preservation, and sensory quality improvement of fresh fruits.
Beverage production line – sterilization and filling
Commercially sterilize fruits through a sealed sterile operating system, and then cool them to ambient temperature in a sterile state. Some fruits are refrigerated or stored at ambient temperature to suppress their impact on the fruit
The complete production line for juice pulp usually includes the following main parts:
Raw material processing system: including the selection, cleaning, crushing, and pulping of raw materials to ensure their cleanliness and suitability for subsequent processing.
Fermentation system (if producing fermented fruit juice pulp): used in the fermentation process of fruit juice, including stages such as yeast fermentation, acetic acid bacteria fermentation, and lactic acid bacteria fermentation, to produce specific flavors and tastes.
Mixing system: According to the product formula, the fermented juice pulp is mixed with other ingredients such as sugar, acid, stabilizers, etc. to achieve the desired taste and quality.
Filtration and separation system: removes impurities and sediment from the blended juice slurry, improving the clarity and purity of the product.
Filling and sealing system: Fill the prepared juice pulp into a container and seal it to ensure product hygiene and extend shelf life.
Packaging system: Packaging the filled juice pulp, including labeling, coding, and boxing, to facilitate product transportation and sales.
The complete production line for juice pulp has the following characteristics:
High degree of automation: The production line adopts advanced automation technology, which can achieve full process automation control from raw material processing to packaging, improving production efficiency and product quality.
Health and safety: The components in contact with materials on the production line are made of sanitary materials such as stainless steel, which are easy to clean and disinfect, ensuring the hygiene and safety of the products.
Strong flexibility: The production line can be flexibly adjusted and optimized according to the production needs of different products to meet the needs of different customers.
Energy saving and environmental protection: The production line adopts advanced energy-saving technologies and environmentally friendly materials to reduce energy consumption and emissions, which is in line with the sustainable development concept of modern enterprises.