We are a manufacturer of fully automated fruit beverage production lines, filling equipment, and beverage filling production lines The stability, reliability, and durability of the equipment are the themes of our research and design Reasonably select materials and configurations in the equipment manufacturing process Every step and process of component processing and whole machine assembly strives for perfection So as to provide the market with excellent beverage filling equipment And through comprehensive after-sales service, all equipment can operate at high speed for production Create lasting wealth for customers and contribute to society
Manufacturer of automatic fruit beverage production line
The equipment for the fruit beverage production line consists of a bottle washing machine, a fruit granule (jam, oil, etc.) filling machine, a juicing machine, and a sealing machine. Due to the use of the piston filling particle principle, this machine is suitable for filling large particle fruit pulp beverages in PET bottles. Customers can choose the size of the fruit beverage filling machine equipment according to their own production capacity.
The fruit filling machine adopts PLC, frequency converter, and human-machine interface control system. Equipped with advanced control technologies such as variable frequency speed regulation, automatic filling with bottles, and no filling without bottles. Through various sensors on the device, accurate production speed and quantity can be displayed on the touch screen. The production speed can be set on the touch screen according to user requirements.
The whole machine adopts PLC computer program control interface touch screen buttons, with automatic control of the liquid level in the material cylinder, functions such as no bottle can be filled, no bottle can be covered, etc. It adopts a frequency converter for stepless speed regulation and digital display of production capacity Adjustment is extremely convenient.
Process flow of fruit beverage production line:
Raw water tank → Raw water pump → Quartz sand filter → Activated carbon filter → Ion softener → Precision filter → Ozone → Reverse osmosis device → Pure water tank
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—Mixing – filtration ->mixing tank ->temporary storage tank ->homogenizer ->high-temperature instantaneous sterilization ->storage tank ->bottle flushing, filling and sealing ->bottle pouring sterilization ->spray cooling ->labeling machine ->coding ->spray cooling ->heat shrink film wrapping machine – or manual packaging
The fruit beverage production line is a series of process flows that convert raw materials into finished beverages. This process involves multiple stages, including raw material processing, batching, mixing, homogenization, sterilization, filling, packaging, and inspection. The following will provide a detailed introduction to the processing flow of the fruit beverage production line.
- Raw material processing
The high-quality step in beverage production is raw material processing. According to different types of beverages, the raw materials can be water, juice, tea, milk, sugar, etc. At this stage, the raw materials need to undergo processes such as cleaning, screening, crushing, and pressing in order to extract liquid or solid components suitable for processing. For example, when making fruit juice drinks, it is necessary to first clean the fruits, then crush and press them to obtain juice.
- Ingredients
After completing the raw material processing, the next step is the batching process. According to the product formula, different raw materials are mixed together in a certain proportion. Strict control of the amount of raw materials is required during the ingredient process to ensure the taste, nutrition, and quality of the product. Some food additives such as preservatives, flavor enhancers, pigments, etc. will also be added to adjust the taste and appearance of the product.
- Mixing and Homogenization
After the ingredients are completed, it is necessary to thoroughly mix all the raw materials evenly. This process is usually carried out in a mixer, where the raw materials are fully contacted and mixed through stirring, rotation, and other methods. For beverages containing solid particles, such as milk tea, fruit orange, etc., homogenization treatment is also necessary to ensure even distribution of solid particles and prevent precipitation.
- Sterilization
After mixing and homogenization, beverages need to undergo sterilization treatment to kill microorganisms, ensuring the hygiene and safety of well-known products. There are various sterilization methods, such as high-temperature instantaneous sterilization, pasteurization, etc. The specific choice of sterilization method needs to be determined based on product characteristics and production processes.
- Filling and packaging
After sterilization is completed, the beverage enters the filling process. During the filling process, it is necessary to maintain a sterile state to prevent microbial contamination. The filling machine divides beverages into containers according to a certain capacity, such as bottles, cans, paper boxes, etc. After filling, it is necessary to perform sealing treatment to prevent product leakage during transportation and storage. The packaging process mainly involves the appearance packaging of the filled beverage, such as labeling, film covering, etc., to make the product more beautiful and easy to identify.
- Inspection
In order to ensure product quality and safety, strict quality inspections are required at every stage of the production process. The inspection content includes raw material quality, ingredient ratio, sterilization effect, filling capacity, etc. Only products that have passed inspection can be recognized as qualified products and enter the market for sale.
- Storage and transportation
The packaged beverage needs to be stored and transported. During storage, it is necessary to maintain appropriate temperature and humidity to prevent product deterioration. During transportation, it is necessary to pay attention to preventing the product from being affected by external forces such as compression and vibration, in order to avoid packaging damage or product leakage.