The design scheme of the fully automatic concentrated juice production line covers the production and processing process of a series of fruit concentrated juice or clear juice, concentrated juice and fruit puree products, involving tomato sauce, grapes, apples, pears, dates, citrus, pineapple, pomegranate, mango and tropical fruits. From production to preservation, transportation, and packaging, our comprehensive technology endows fresh fruit and vegetable juice products with excellent freshness, taste, texture, appearance, and nutritional content.
Manufacturer of automatic concentrated juice production line
A complete set of concentrated fruit pulp production line (such as grape, peach, orange, apricot, jujube, apple, plum, citrus, kiwi, carrot and other fruit and vegetable pulp): processing raw material capacity of 1-300t/h;
Other evaporation and concentration equipment or production lines: evaporation and concentration of traditional Chinese medicine, tea concentrate, tea powder and other plant extracts (such as coffee extract), food additives, honey, vegetable fat powder, soy milk powder, bone glue and other animal extracts;
Process flow of concentrated juice production line:
Raw water – raw water tank – booster pump – multi-media filtration – activated carbon filtration – security filtration – blending – precision filtration – filling and sealing – cage loading – sterilization – cage unloading – empty tank, metal detection – air drying – coding – packing – palletizing – finished product.
Overview of Fruit Concentrated Juice Production Line Products
Our company produces various types of production lines, including juice production lines, concentrated juice production lines, fruit and vegetable production lines, and other food production lines, including single machine equipment, stainless steel pipes, connectors, etc. Our company produces a complete set of equipment and conducts on-site installation, commissioning, trial operation, and other work to complete the turnkey project of small and medium-sized trial production lines.
Juice is divided into clear juice and concentrated juice. The juice processing equipment in the entire factory processes fresh fruits through processes such as float washing, crushing, juicing, enzymatic hydrolysis, ultrafiltration, concentration, and sterilization. The entire production process is fully automated, including automatic control and fault protection, automatic cleaning, and other functions.
The cold extraction technology and enzyme inactivation technology for fruit and vegetable juices have completely changed the old production standards. Significantly reduced pesticide residues in the product, better maintaining the sensory and color characteristics of the raw materials. This production line includes a cold extraction system that is capable of processing entire fruits or vegetables, avoiding all peeling and cutting lines (such as fruits without stone processing), producing loose products as much as possible, and reducing oxidation.
Characteristics of concentrated juice production equipment and juice production line
- Multipurpose: The system fully simulates industrial production and is a reproduction of industrial production lines. It can be used for teaching demonstrations of the entire production process, as well as for research on process formulas, taste identification, application of additives, and sample production.
- System integrity: For apple, pear, plum, papaya, and other fruit products, a complete production line system from raw fruit cleaning to product packaging, while also considering extraction, concentration, and other processes.
- Independence of critical equipment: Considering the research of the process, for some equipment (such as UHT), they can be used independently as part of the system without the need for ancillary facilities. And strive to be as independent as possible in energy supply to save energy.
The concentrated juice production line usually consists of the following main equipment:
Cleaning equipment: used for cleaning raw fruits, removing surface dirt, pesticide residues, etc. This is an important step in ensuring the quality of juice.
Fruit inspection equipment: Select cleaned fruits and remove fruits that do not meet the requirements, such as damage, pests, and diseases.
Crushing equipment: Crushing selected fruits into granules suitable for juicing.
Juicing equipment: By squeezing or centrifuging, the juice from crushed fruits is squeezed out.
Filtering equipment: filters the extracted juice to remove impurities, skin, seeds, etc.
Concentrating equipment: using evaporation, freeze concentration and other technologies to remove moisture from fruit juice and obtain concentrated fruit juice.
Mixing equipment: Mix concentrated fruit juice according to the product formula, such as adding sugar, acid, stabilizers, etc.
Sterilization equipment: Sterilize the prepared concentrated fruit juice to ensure the hygiene and safety of the product.
Filling and packaging equipment: Fill sterilized concentrated fruit juice into bottles, cans, or other containers, and perform packaging operations such as sealing, labeling, and coding.