For complete carbonated beverage production line, we can offer you whole solution, including: Injection molding system, PET bottle blowing system, water treatment system, carbonated drink preparation system, carbonated drink filling machine, warming tunnel, automatic labeling machine, code printer,automatic packing system, automatic palletizer system. Just tell us your speed requirements, your bottle type, and your roughly budget, we will design a perfect solution for you.
Manufacturer of automatic carbonated beverage production line
The fully automatic carbonated beverage production line and carbonated carbonated carbonated beverage filling production line are made of stainless steel materials. The carbonated carbonated beverage production line and filling production line have the characteristics of reasonable structure, advanced technology, convenient operation, and wide applicability, making them ideal production line units for large, medium, and small beverage manufacturers. The carbonated beverage filling machine integrates flushing, filling, and capping functions into one. The entire process is automated and suitable for filling carbonated drinks, carbonated drinks, etc. in polyester bottles and plastic bottles.
The carbonated beverage production line can process concentrated carbonated beverages:
1.Fruit juice carbonated beverage. Carbonated beverages with an original juice content of not less than 2.5%;
2.Fruit flavored carbonated beverage. It refers to carbonated drinks with fruit flavor edible essence as the main flavoring agent, and the content of original fruit juice is less than 2.5%;
3.Cola type carbonated beverage. It refers to the carbonated beverage with caramel color, cola essence or spicy and fruit mixed flavor similar to cola fruit and fruit flavor;
4.Low calorie carbonated beverages. Refers to various types of carbonated beverages and soda water that use sweeteners to completely or partially replace sugars, with a calorie content of less than 75kJ/100mL;
5.Other types of carbonated beverages. It refers to carbonated drinks, such as sports soda, containing plant extracts or non fruit flavored edible essence as fragrance enhancer and replenishing electrolytes and energy lost after exercise. Carbonated beverages that lose electrolytes, energy, etc. after exercise, such as sports soda.
Carbonated beverage production line Carbonated beverage production process:
Water treatment → ingredients → gas-liquid mixing → filling → warming bottle → labeling → drying → coding → film packaging → packaging finished products. This production line is used for the production of carbonated beverages in plastic bottles/glass bottles, and can be customized according to customer requirements and production capacity of 2000-100000 bottles/hour. The entire production line includes water storage
Natural and pure white sugar is weighed and added to the sugar dissolving tank(high shear mixing tank), then sweeteners, sour agents, emulsifiers, flavor and color agents are added in tank sequencely, and finally purified water is added to dissolve sugar and make syrup. The dissolved syrup is pumped into the standardization mixing tank through a centrifugal pump( in the mixing tank, you can add concentrated juice to make juice carbonated drinks). After all ingredients are fully mixed, use the plate cooler to cool down the beverage to about 4℃, then transferred them to the carbonation mixing tank, in this tank, the filtered pure CO2 will mix with beverage at low temperature to make the carbonated drinks. Until this process, we have obtained the CO2 drinks, the last step is pumping the drinks to filling machine and filling into bottles or cans with 4 ℃, then after warming to room temperature and pack them into shrink package or cartons.
This production line is used for the production of carbonated beverages in plastic bottles/glass bottles. It can customize a production line of 2000-36000 bottles/hour according to customer requirements and production volume. The entire production line includes water storage tanks, water treatment, blending, gas-liquid mixing equipment, blowing machines, bottle sorting machines, air delivery, filling machines, lamp inspection, labeling machines, blow drying machines, inkjet printers, film wrapping machines, conveying, and lubrication systems. The degree of automation can be configured according to customer requirements, and the entire equipment design is advanced. The electrical part adopts internationally or domestically renowned brands, providing process flow and workshop layout design, and full technical guidance throughout the process
Optional configuration:
Bottle body label: set label/labeling
Spray code: laser spray code/ink spray code
Packaging: cardboard box/PE film
The process flow of carbonated beverage production line mainly includes the following steps:
1.Preparation of raw materials: the main raw materials of carbonated drinks include water, sugar, acidulants (such as citric acid, lactic acid), essence, pigments, etc. These raw materials need to undergo strict quality inspection to ensure that they meet production standards.
2.Mixing and blending: Mix water, sugar, and acidifier in a certain proportion and stir evenly. Then add appropriate amount of essence and pigment to adjust the flavor and color of the drink. Ensure that all ingredients are thoroughly mixed to form a uniform beverage base liquid.
3.Carbonation: Through specialized carbonation equipment, carbon dioxide gas is injected into the mixture to form the unique bubble effect of carbonated beverages. This process requires precise control of the injection amount of carbon dioxide to ensure the taste and bubble quality of the beverage.
4.Filling and sealing: Carbonated beverages will be transported to the filling line and filled into pre prepared containers through precise measuring equipment. Subsequently, the container is sealed using a sealing machine to ensure the sealing and shelf life of the beverage.
5.Quality inspection: Each batch of beverages needs to undergo strict quality inspection, including appearance inspection, taste testing, chemical composition analysis, etc., to ensure that the product quality meets standard 1.
6.Packaging and Transportation: After passing the quality inspection, the beverage will be sent to the packaging process for outer packaging design and printing. The packaged products will be sent to the warehouse for further transportation and sales.
7.Environmental Protection and Sustainability: In the production process, enterprises pay attention to environmental protection and sustainability, and reduce the impact of production on the environment by optimizing production processes, updating energy-saving equipment, and reducing waste emissions
Production and processing technology of carbonated beverage filling production line:
Blowing machine → Sorting machine → Mixing system → Beverage mixer → Filling equipment → Warm bottle spraying equipment → Packaging equipment → Finished products.
Detailed explanation of the functions of the carbonated beverage filling production line:
1.Material and equipment: The output is 2-100 tons/hour, and it needs to be matched with a filling production line;
2.Bottle blowing machine: Matching with the filling production line, fully automatic/semi-automatic bottle blowing machines can be used depending on the situation;
3.Bottle sorting machine: If the output is small, manual bottle sorting can be used to save the cost of purchasing a bottle sorting machine. If the output is greater than 4000 bottles/hour, bottle sorting and filling can be considered to reduce labor expenses;
4.Filling host: matched according to the actual production capacity of the customer, with a production range of 3000-100000 bottles/hour;
5.Warm bottle spray equipment: customized according to needs;
6.Labeling machine/labeling machine: according to the actual requirements of the customer;
7.Inkjet printer: Ink/laser inkjet printer, according to customer’s actual requirements;
8.Film wrapping machine/cardboard box sealing machine: according to the actual requirements of the customer;
The key link in quality control of carbonated beverage production lines and filling production lines.
1.Raw material inspection: Conduct quality inspection on the raw materials entering the production line to ensure that they meet production requirements.
2.Process control: Strictly control each link in the production process to ensure that each link meets production standards.
3.Finished product inspection: Conduct quality inspection on the produced finished products, including appearance, taste, physical and chemical indicators, etc., to ensure that the product quality meets the standards.
4.Equipment maintenance: Regularly maintain and upkeep production equipment to ensure normal operation and improve production efficiency.
5.Personnel training: Train production personnel to improve their skills and quality awareness, ensuring that every aspect of the production process can be effectively controlled.