By integrating advanced technology from Europe and America, blueberries have been formed Raspberry The refined processing plan for the strawberry juice beverage processing production line can be designed based on the investment status and production reality of the enterprise, and handed over to customers as a truly turnkey project. We are committed to developing innovative equipment to improve overall operational efficiency and significantly reduce capital investment.

Blueberries Raspberry Process flow of strawberry juice beverage production line:

Raw water – raw water tank – booster pump – multi-media filtration – activated carbon filtration – security filtration – blending – precision filtration – filling and sealing – cage loading – sterilization – cage unloading – empty tank, metal detection – air drying – coding – packing – palletizing – finished product.

Processing and sorting technology of blueberry processing production line

The fruits transported to the factory are transported by hand, machinery, or hydraulic transmission through a sink or conveyor belt to the washing and sorting area. After removing surface impurities from fruits, they are classified manually or through electronic systems. Usually, fruit pretreatment involves the integration of a series of processes such as peeling, removing nuclei, crushing, slicing, antioxidant treatment and purification, as well as additional grading and classification.

Blueberry processing and production equipment – dehydration operation

Removing moisture from fruit juice can turn it into a concentrated juice product. The specific dehydration method depends on the required product. The high quality of the product can be obtained through dehydration, color preservation, and sensory quality improvement of fresh fruits.

Beverage production line – sterilization and filling

Commercially sterilize fruits through a sealed sterile operating system, and then cool them to ambient temperature in a sterile state. Some fruits are refrigerated or stored at ambient temperature to suppress their impact on the fruit

Acai Berry Production Process and End Products

Aseptic acai berry pulp processing: The acai berry pulp has a pH value of about 4.0-4.5, and the total solid is about 7-9 Brix. The fresh acai berry fruits after cleaning and deseeding, then pumped into the double-stage pulping machine, and then we will get the fruit pulp, after pulp filtering and separating, the fruit pulp will be UHT sterilized and filled into an aseptic bag in drums. The aseptic acai berry pulp shelf life is about 12-18 months stored at room temperature.

Frozen acai berry pulp processing: the frozen acai berry pulp contains 5% fat. After we extract acai pulp from fresh fruits, the pulp will be pasteurized or unpasteurized, then the fruit pulp will be filled into soft bags or sachets and frozen to -18℃ through the blast freezer, then storage in below zero temperature environment, with this processing method, the fruit pulp can also have a shelf with 12 months.

Acai berry powder processing: The acai berry powder is the acai berry pulp after concentrating and spray drying or freeze drying to make the powder products with a water content of 2%-5%.

Acai berry seeds oil processing: The acai berry seeds will be separated from acai pulp, then the seeds will be cleaned and dried to reduce the moisture content, then the seeds will be cold pressed and refined to get the high-quality berry seeds oil, and the oil will be packed into glass jars.

Acai berry juice processing: The acai berry pulp can be used for the raw ingredients, after mixed with pure water, flavors and other ingredients, the acai berry juice is created, and the acai juice will be pasteurizederilized and homogenized, at last, the juice can be filled into bottles or cans.

The complete berry processing assembly line mainly includes the following key links:

——Berry cleaning and picking system: The water in this process is filtered, purified, and recycled to save energy; To ensure the quality and quality of the final product, rotten and green fruits must be sorted and excluded (this process may vary due to different types of berries);

——Preheating system; Fully automatic PLC control, temperature PID automatic control;

——Beating and refining system: dual channel design, well-known brand four level motor, Italian technology design, high cost-effectiveness of equipment;

——Continuous concentration evaporation system: fully automatic PLC control. Design as single effect evaporation or multi effect evaporation based on production capacity; Energy saving design. There are two types of concentrated evaporation for different products to choose from: falling film concentrated evaporator and forced external circulation evaporator;

——Sterilization and Aseptic Filling: A sleeve sterilization machine designed specifically for high viscosity products is used for sterilization, which is perfectly matched with the aseptic filling machine to achieve aseptic filling. Fully automatic PLC control;

——The sugar blending system is equipped with well-known brand liquid level sensors and fully automatic PLC control in the tanks, reducing the probability of human error and labor intensity;

——Hot filling tube sterilizer or plate sterilizer. Fully automatic PLC control;

——Hot filling system;

——Post pasteurization cooling system and post transport packaging: fully automatic PLC control;

——RO water system: fully automatic PLC control, used for preparing beverage water;

——CIP cleaning system. Independent Siemens control system, fully automatic PLC control.

Aseptic barrel pulp juice/raw pulp/concentrated pulp/concentrated juice can be further processed into end products such as berry juice drinks packaged in glass bottles, sterile bricks, PET bottles, etc; It is also possible to directly produce end products from fresh berries (berry drinks packaged in glass bottles, sterile bricks, PET bottles, etc.).

Production line application:

We can provide a turnkey berry processing production line for blueberries, strawberries, raspberries, blackberries, etc. We can provide turnkey projects with different production capacities, ranging from a few kilograms per hour to 20 tons per hour. We can also customize process design, equipment design, manufacturing, installation, commissioning, and after-sales service according to different customer requirements. The advanced design concept and high degree of automation of this production line. All main equipment is made of high-quality food grade stainless steel, which meets hygiene requirements and standards.

Characteristics of Berry Production Line:

The main structure is made of high-quality 304 or 316L stainless steel;

Integrate Italian technology and comply with European standards;

Reduced film concentration evaporation (for producing juice products with good fluidity)/forced circulation evaporator (for producing concentrated pulp products with poor fluidity) energy-saving design (energy recovery), improving energy utilization efficiency and greatly reducing production costs;

We can provide semi-automatic and fully automatic production lines for customers to choose from based on their actual needs;

Excellent quality of terminal products;

High production efficiency, flexible production, and the ability to customize production lines according to customers’ actual needs;

The low-temperature vacuum falling film concentration evaporator greatly reduces the loss of flavor substances and nutrients;

Adopting fully automatic PLC control to reduce production labor intensity and improve production efficiency;

An independent Siemens control system that monitors various processing sections and systems.

The independent control system adheres to advanced design concepts:

1. High degree of automation, maximizing the reduction of the number of operators;
2. All electrical components are from top international brands, ensuring the stability and reliability of equipment operation;

During the production process, human-machine interface operation is adopted. The device operation and status are completed and displayed on the touch screen;

4. The equipment adopts linkage control to automatically and intelligently respond to possible emergencies.