Provide process design, equipment production, installation and commissioning and operation training for a detergent powderproduction line of 5000-250000 tons/year.
The raw materials are accurately dosed in the form of powder and liquid, and then sent to the neutralization and aging system for neutralization and aging. The process flow in the form of slurry is now homogenized through a slurry homogenization pump. Then the slurry is sent to the spray drying tower to form hollow microspheres with a unit weight of 0.20~0.35 kg/L. After screening and adjustment in the airlift system, the powder becomes the base powder with low bulk density. According to customer requirements, a post adding device can be provided to mix spices, enzymes, perborate and base powder to produce mid to high grade laundry detergent.
Spray tower detergent powder production line
On this process, after weighing powder raw material and liquid raw material based on formula, make slurry in the slurry preparator, then into aging system, after crushing the filtering system, the slurry can be grinding and homogeneous, sent to top of the spray tower by high pressure pump, becoming mist particles under the action of a sprayer, dry and heat transfer with hot air supplied by hot air furnace, become hollow particles in the bottom of tower. After air lifting and aging, make the free water in the surface to form a stable crystal water, get the base powder to make detergent powder.
After sieving the base powder, other materials such as enzyme, color particles, essence, non-ionic etc, can be added into base powder for different requirement, and then put them into post-blending mixer after weighing, after mixing and granulating, the medium or top grade detergent powder with high quality are produced, the last section is to packing.
Product attributes
| Name | Turnkey Project Detergent Powder Production Line with Packing Machines | |
|---|---|---|
| Application | Chemical Industry | |
| Material | SS, CS | |
| Usage | Produce detergent powder | |
| Capacity | Min 1 ton/hour | |
| Heating method | Hot air furnace | |
| Machine Type | Automatic,semi-automatic | |
| Drying method | Spray tower | |
| After-sales Service Provided | Engineers guidance | |
| Name | Washing Powder Production Line / Detergent Powder Making Machine | |
|---|---|---|
| Application | Chemicals Processing, Powder | |
| Raw material | Liquid caustic soda, sodium silicate, AOS,etc | |
| Usage | Produce detergent powder | |
| Function | Mixer blender | |
| Machine Type | Automatic , semi-automatic | |
| After-sales Service Provided | Engineers available to service machinery overseas | |
Technology Characteristics
- The waste gas of whole production system reaches the emission standar.
- Save energy and reduce consumption, emissions reach the normal standard.
- Fine powder collecting from dedusting process is completely back to tower, water can be recycled and the precipitated slurry after collecting can be used for proportioning.
- Set up a complete dedusting system of the workshop, operating environment is clean
- Low investment.
- The design of technology is advanced and the plan is reasonable
Detergent Powder Production Line Description
We provide process design, equipment manufacturing, installation, commissioning and operation training for the washing powder production line of 5,000 to 250,000 tons/year.
Process configurations from simple manual operations to centralized automation of central computers can be designed. We also undertake technical consulting and old line engineering services. Our company has successfully provided technology and services to approximately 160 washing powder plants worldwide. Including Unilever, P & G, Indonesia Wings, Myanmar Rose Detergent Factory, Yemen Red Sea, Nice Group, Liby Group, Topseller Chemical, Guangdong Lonkey, etc.
Adopt the process of high spray tower. Apparent specific gravity of product is 0.25~0.50g/cm3. All kinds of powder materials, liquid materials are weighed respectively according to the formula, , sent to slurry preparator to make slurry, after hydrated aging, crushing and filtering by aging system, sent to the top of spray tower by high pressure pump. Form mist particles through spray nozzles, dried by hot air generated by hot air furnace. At the bottom of the tower, hollow particles of detergent powder are formed. Then by air lifting, aging, base powder is made. After sieving, other materials (such as enzyme, color particles, essence, non-ionic, etc.) shall be added into base powder, and then put together into the post-blending mixer. After mixing and granulating, final detergent power in medium & top grade is made, and eventually packing.
Detergent Powder Production Line Technology Characteristics
a. The waste gas of whole production system reaches the emission standard, no sewage discharge.
b. After drying, tail-gas is dealt by primary cyclone dust removal and secondary water dust removal. Save energy and reduce consumption, emissions reach the normal standard.
c. Fine powder collecting from dedusting process is completely back to tower, water can be recycled and the precipitated slurry after collecting can be used for proportioning.
d. Workshop environment is provided with perfect dedusting system, ensure the workshop environment clean.
e. Factory and workshop have reasonable logistics, rational configuration, save the operating expense.
f. Control system can adopt simple manual operation or central computer integrated automatic control.