The large barrel water production and filling line is a production equipment for cleaning, filling, and capping large bottles of pure water, mineral water, and drinking water ranging from 3 liters to 50 liters. It has the advantages of high degree of automation, strong adaptability, convenient operation and good safety performance, and its progressiveness is in an advanced position among domestic products in the same industry.

Fully Automatic Barreled Water Production Line

Detailed introduction of bottled water production line

The fully automatic bottled water production line is used for producing 3-50 gallon bottled drinking water. This series of bottled water production lines consists of three parts: bottle washing, filling, and sealing.

The bottle washing machine adopts multiple sprays of washing solution and disinfectant solution to achieve the purpose of washing and disinfection, and the disinfectant solution can be recycled.

The sealing machine can automatically seal the bottle cap, and the mouth is equipped with a sanitary shower device during the bottle cap conveying process to ensure that the bottle cap is sterile and clean.

This series of production lines can automatically wash, disinfect, fill, cover, count and output, with complete functions, innovative design, and high degree of automation. It is a new type of drinking water bucket filling equipment that integrates machinery, electricity, and gas.

The bottles are conveyed through the air duct and then transferred to the three in one bottle washing machine through the bottle shifting star wheel. The bottle washing machine is equipped with a bottle clamp on the turntable, which clamps the bottle mouth and flips 180 ° along a guide rail to make the bottle mouth downward. In a specific area of the bottle washing machine, the bottle clamp nozzle sprays bottle washing water to flush the inner wall of the bottle. After rinsing and draining, the bottle is clamped by the bottle clamp and flipped 180 ° along the guide rail to make the bottle mouth face upwards. The cleaned bottles are exported by the bottle washing machine through the bottle shifting star wheel and transferred to the drinking water filling machine.

The bottles entering the water filling equipment are held by the bottleneck pallet and lifted up by the cam action, and then the filling valve is pushed open by the bottle mouth. The filling adopts gravity filling method. After the filling valve is opened, the material completes the filling process through the filling valve. After the filling is completed, the bottle mouth descends and leaves the filling valve, and the bottle enters the capping machine through the bottleneck transition wheel. The anti rotation knife on the capping machine locks onto the bottleneck, keeping the bottle upright and preventing rotation. The capping head keeps revolving and rotating on the capping machine, and under the action of the cam, it achieves the actions of grabbing, covering, screwing, and removing the capping, completing the entire capping process. The finished bottles are transported from the capping machine to the bottle conveyor chain through the bottle dispensing wheel, and then transported out of the pure water three in one filling machine by the conveyor chain.

Gallon Water Filling Machine means used for the 5L to 50L (5 gallon) drinking water filling machine, it has the linear type and also rotary monoblock type. including washing filling capping system for disposable bottle, or alkaline water washing, sterilizer water washing, pure water washing, and filling and capping system.

As complete solution provider for gallon bottled water plant, we offer service ranging from feasibility study, cost analysis, premises plan, production line design, installation, to technical support and supply machinery not only self-made water treatment system, water bottling line, and robot, but also blow molding machine, water bottle labeling machine, secondary packaging machinery .

Introduction to Bucket Water Filling Machine:
The supplied bottled water filling machine is an ideal equipment for producing mineral water, purified water, and drinking water Made of high-quality stainless steel, corrosion-resistant and easy to clean. The main electrical components are controlled by PLC+touch display, and the pneumatic components are made of high-quality domestic cylinders. The inner nozzles used for bucket washing are all the unique technical equipment of American spray Company The bottled water filling equipment has a compact structure, high work efficiency, stability and reliability, and a high degree of automation.

The bottled water filling machine is made of high-quality stainless steel, with a reasonable structure and high degree of automation. The original components are sourced from well-known suppliers both domestically and internationally.
Working principle of bottled water filling machine:

The empty bucket moves with the chain to a workstation, forming an inverted shape to wash the mouth and body of the bucket. The flushing process involves eight steps: first and second alkaline washing, third drip drying, fourth and fifth disinfectant, sixth drip drying, seventh return water cleaning, eighth drip drying, ninth pure water flushing, tenth drip drying, eleventh pure water flushing, and twelfth drip drying (the process can also be set according to user needs).

The cleaned clean buckets in the bottled water filling production line are flipped 90 degrees with the movement of the chain. The empty buckets are pulled out of the bucket seat by the bucket extraction cylinder and flipped down with the flipping bucket rack. Then, the bucket is flipped up by the bucket pushing cylinder, placing the empty buckets on the conveyor belt of the filling machine and waiting for filling. After disinfection, the empty bucket reaches the filling position and the filling valve is pushed into the bucket mouth by the cylinder. The filling pump is turned on for filling, and the filling time is set by the PLC. The filling time can be adjusted using the multifunctional buttons on the panel according to the liquid level to achieve the correct position. After the filling is completed, the full barrel is transported by the conveyor belt to the capping station. When passing through the capping station, the bottle cap is automatically placed on the barrel mouth. After the capping is completed, it is output through the conveyor chain and enters the post packaging process.