The complete set of production equipment for apple puree jam is a complete mechanical system used for producing apple puree jam, covering the entire production process from raw material processing to finished product packaging. The following is a detailed introduction to the complete set of production equipment for apple puree jam:
Fully automatic apple sauce production line
Our company provides a complete set of liquid beverage production lines and technical solution documents required for factory construction, including: a list of production line equipment, a schematic diagram of the layout of production workshops and production line equipment, a schematic diagram of the connection of production line pipelines, and a schematic diagram of the layout of the factory area; According to the technical plan for building the factory, our company provides all equipment, pipelines, and fittings for the beverage production line, as well as transportation, installation, commissioning, and services for the equipment, pipelines, and fittings. Service period of one year; After the installation and debugging of the beverage production line equipment, experts will be sent to your site to provide guidance on trial production and technical training; After the trial production is completed, we will deliver technical documents such as the production formula, process, raw materials, and product standards for the beverage to you.
The complete production process of apple sauce:
The complete process flow of apple sauce processing equipment: raw material selection → washing → removing sepals → ingredients → heating and concentration → canning and sealing → sterilization and cooling → finished product.
Raw material processing equipment
Cleaning equipment: used to clean apples and remove impurities such as soil and pesticide residues from the surface. This usually includes fruit elevators, fruit inspection machines, and cleaning machines.
Crushing and Nucleation Equipment: Crushing and removing the nuclei of cleaned apples to prepare for subsequent pulping. This can be achieved through crushers or nuclear removal machines.
Beating and Concentrating Equipment
Beating machine: Put the crushed apple chunks into the beating machine, and adjust the aperture of the sieve plate to grind the apples into a fine pulp. The pulping process should be carried out quickly to prevent oxidation.
Concentrating equipment: using thermal concentration methods, such as a sandwich pot, to remove excess water from the fruit pulp and increase the concentration of jam. During the concentration process, temperature and time should be controlled to prevent the product from burning.
Ingredients and mixing equipment
Ingredient equipment: According to the formula requirements, sugar, pectin and other additives are added to the concentrated fruit pulp for ingredient preparation.
Mixing equipment: using mixing pots or planetary frying pans and other equipment to thoroughly mix the fruit pulp after ingredient preparation, so that all components are evenly mixed.
Filling and sealing equipment
Filling machine: Fill the mixed apple puree jam into containers such as glass bottles, plastic bottles, etc. Filling machines usually use quantitative filling to ensure that the weight of each jam bottle is consistent.
Sealing machine: Seal the filled container to prevent air from entering and causing the jam to oxidize and spoil. Sealing machines usually use vacuum sealing or mechanical sealing methods.
Sterilization and cooling equipment
Sterilization equipment: Sterilize the jam after filling and sealing to kill microorganisms and extend the shelf life of the product. Common sterilization equipment includes tube sterilizers, pasteurizers, etc.
Cooling equipment: Cool the sterilized jam to reduce its temperature to a suitable storage temperature range. Cooling equipment usually uses cooling water or air cooling methods.
Packaging and testing equipment
Packaging equipment: Process the cooled jam for external packaging, such as boxing, packaging, etc. Packaging equipment can be customized according to needs.
Testing equipment: Conduct quality testing on the produced jam, including indicators such as sugar content, acidity, and taste. This helps ensure that the quality of the product meets the standards.
Characteristics of Apple Sauce Complete Equipment
High degree of automation: Modern complete sets of apple puree and jam production equipment commonly use automation technology, which can reduce manual operations, improve production efficiency and product quality.
Excellent Material: The key components of the equipment are usually made of high-quality materials such as stainless steel, which have good corrosion resistance and easy cleaning, and meet food safety requirements.
Stable performance: Equipment that has been carefully designed and manufactured usually has stable performance and can operate continuously for a long time without failure.
Strong customizability: According to the production needs and site conditions of customers, the equipment can be customized and designed to meet the production needs of different scales.