Commercial rice mill processing machine includes: grain cleaning machine, Destoner, grain husking machine, paddy separator, rice milling machine,rice polisher, grader and classifier, rice color sorter, conveyor, measuring and packing machine etc.
Commercial rice mill processing machine price
Finished product:Good quality brown rice, white rice, germ rice, etc
Production capacity:100ton, 150ton, 200ton,300ton, 500ton, 1000ton as required
Core equipment:Commercial rice mill processing machine includes: grain cleaning machine, Destoner, grain husking machine, paddy separator, rice milling machine,rice polisher, grader and classifier, rice color sorter, conveyor, measuring and packing machine etc. Users can choose
We offer much more than machines.Our company will help you build full automatic turnkey project, which will help speed up your processes. Our engineers team help improve efficiency, food safety or energy savings with all types of rice plants and flour mills worldwide.
Rice processing technology covers the full range of rice and paddy handling from pre-cleaning, paddy storage, dryers, hullers, polishers, rice whiteners, rice graders, optical sorters to bagging.
MAIN EQUIPMENT OF COMMERCAIL RICE MILL PORCESSING MACHINE
Rice Cleaning Process
Because the uneven quality of raw paddy, the purpose of cleaning is to remove all kinds of impurities in the paddy through various cleaning equipment, making it meet the quality requirement of further processing.
Sifting:
Removing large, small and light impurities in rice according to their different size and shape from the paddy.
Gravity grading:
Separating impurities base on their differences in density, friction coefficient, suspended speed and other physical characteristics with the paddy through the gravity grading equipment.
Magnetic separation:
By putting the paddy through the magnetic field, the ferromagnetic impurities are separated hence avoid damaging to the processing facilities.
Cleaning:
To ensure the quality of flour and protecting the processing equipment, before entering into the milling process from temporary storage, the pre-cleaned wheat needs further cleaning. This process utilizes a variety of means, such as screening, aspiration separation, magnetic separation, stone removal, wheat scouring, optical sorting and so on.
Drum type pre-cleaner
This machine is a pre cleaning equipment often used in grain storage, grain processing and other enterprises.
It is mainly used for cleaning the size of impurities in grain and granular materials, such as stones, hemp rope, sand and dust. It has the characteristics of large output, low energy consumption, high efficiency, stable and reliable operation.
The cleaning effect and output of different materials can be adjusted by adjusting the angle of screen cylinder.
Vibrating Screen
Product Description:This machine is a pre cleaning equipment often used in grain storage, grain processing and other enterprises. It is mainly used for cleaning the size of impurities in grain and granular materials, such as stones, hemp rope, sand and dust.
Universal Gravity Destoner
Besides the standard application of wheat, rice and corn, Gravity Destoner can also be used in the special processing of oat, buckwheat, barley, speles wheat and millet, and have been successfully applied in the production of wine making, distillation and ethanol products;
Rice Hulling & Separating Process
INTRODUCE:
The cleaned paddy enters into the hulling process, and the husks are removed by the hulling equipment to obtain pure brown rice.
Features:
Complete separation of paddy and husks;
Low broken rate.
Paddy Husker
Application:It is a grain processing machine to remove the glume of rice and make it into brown rice. It is also used for hulling of millet, tartary buckwheat, quinoa and other miscellaneous grains.
The husker is mainly composed of hopper feeding device, head device, husk separation chamber, gear box and frame. It is a grain processing machine that takes off the glume of rice and makes it into brown rice.
This series of products is mainly used for grain husking and separation. It has gearbox shift, closed and tight structure. And no removal is needed, the new rubber roll is fixed and used up. There is no grain or rice leakage. The separation procedure between grain and husk is efficient, and the rubber roll is convenient to remove or install.
It can take off the husk of rice, reduce the burst waist and skin damage, and keep the brown rice intact as far as possible. It can also be used for hulling millet, tartary buckwheat, quinoa and other grains.
Gravity Paddy Separator
The friction coefficient produced by different specific gravity of husk and brown rice was used to separate husk and brown rice under the action of reciprocating shaking sieve plate.
In the use of rice, millet, oats grain processing line, the shelling and shelling products can be effectively separated to prevent excessive processing of rice and improve the economic benefits of processing.
Low noise, low energy consumption and large sieve area;According to different kinds of coarse cereals, the convex or concave convex sieve plate was selected to improve the separation effect; Matching the suction and dust removal device to improve the workshop production environment.
Rice milling Process
Rice milling is the process of to separate and remove the husk and bran to obtain the edible portion of paddy. It is the process which transforms paddy into edible rice. The process has to be accomplished with care to prevent excessive breakage and improve the quality of rice.
To reduce breakage and the grain temperature during the whitening process, the paddy is normally passed through several whitening and polishing machines connected in series. The arrangement of machines to process the rice is dependent on the physical characteristics of paddy. Proper sequencing and arrangement of the machines will help lower the broken rate.
According to the quality requirement of end product, we provide reasonable configuration and arrangement of machines in the process design ensuring the quality standard of finished product with lower energy consumption.
Verticle Iron Roller Rice Milling Whitener
Application:It is suitable for the milling of long grain, short grain and parboiled rice, etc
Vertical iron roller whitener for rice is the latest specially designed equipment for brown rice milling for the capacity of 50-250 TPD rice plant. They are suitable for the milling of long grain, short grain and parboiled rice, etc; can meet customer’s needs of processing different grade of rice maximally. As one of the most advanced whitener for rice, it can produce first grade whiteness standard rice adopting one set of machine or special grade whiteness rice with double sets or multiple sets of machines combined.It can be combined with emery roller whitener for different requires which is one of the most advanced corn processing machine.
Horizontal Emery Roller Rice Mill
This horizontal emery roller rice mill whitener is developed for milling and whitening in large and medium-sized rice milling plan. It adopts suction rice milling, which is advanced techniques of world rice mill whitener at present, to make rice temperature down, bran content less and broken increment lower.
1. Long roll milling,rice be more smooth and shining, whole rice rate is higher.
2. Versatile to process long rice or round rice.
3. Using the outer fan medium-voltage convulsions, addtioal air from the spindle two ends and feeding port, low temperature, less broken rice and chaff rate is low.
Intelligent Fexible Rice Polisher
This machine is used in rice processing: Iron roller whitening→cooling rice→intelligent flexible rice polishing machine-iron roller polishing machine.
Usually, the whitened rice contains some crushed powder and fine powder. Our Intelligent flexible rice polishing machine can be used to replace one iron roller polishing machine in traditional processing to separate the flour and rice completely, which can reduce effectively power consumption, decrease crushing, and increase the yield of finished products.
Rice Further Processing Process
After being processed by the mill, the rice can still contain some bran powder, broken rice and discolored rice, which would affect the quality of the finished product. The purpose of the further processing section is to remove them in order to ensure the quality of the finished rice.
Rice grading:
The purpose of rice grading is to separate broken rice which are not up to the standard quality requirements. The common equipment is the rice grader, which can separate rice into different grades.
Polishing:
To remove the bran powder attached to the surface of rice, so as to make the rice clean and bright.
Color sorting:
The color sorter adopts optoelectronic technology, using the difference of reflection rate between discolored rice and white rice to separate the rice with different colors, thus ensuring the quality of the finished product.
Color sorter
Intelligent operation interface, visual analysis of images, one-click analysis of the proportion of impurities to be removed and transfer of sorting parameters, easier operation;
Support remote control for mobile phone apps and monitoring equipment operation, convenient and fast;
Support Internet remote control, system upgrade function, HD image acquisition, visual system adaptive correction technology, self-learning statistical analysis technology, and one-key automatic parameter adjustment technology;
Rice Polishing Machine(Mist Polisher)
Rice polishing machine connected in series with large capacity. By combined the advantages of similar products abroad and the reseach results of the company as well as chinese situation, This rice polisher is a new generation product with elaborating. Polishing makes rice become shining, enhance the anti-oxidation and extend the periods of keeping fresh, while improving the degree of rice and commercial value, so that smooth and clean surface of rice won’t need washing, and great taste.
Rice Grading Machine
It adopts cardan joint connecting rack and suspender and non-eccentricity transmission device. Special sieve parameter increases grading area, improve the fineness of products, boasting of advanced technical and mechanical performance. Because of the difference between the shape of fine and broken rice, material is graded while rotating and friction.
When material go through the leveling device (at the same time go through the suction pipe, low the temperature), then into the rice grading machine’s chamber, material will be graded into four classes: top grade, ordinary, big broken and broken.
Rice Indented Cylinder Separator
Indent cylinder separator are used for length grading of all granular materials such as wheat, oat, maize, rice, fine, lentils, stones from peas, sticks from sunflower or sugar beet, plastic particles etc., as well as for the extraction of unwanted short or long admixtures.
rice indented cylinder machine also can be called rice length grader, which can separate broken rice from fine ones based on the rice length. When the length of broken ones is more than half of the fine rice, it can’t be graded by its thickness and width.Together with white rice grader it can achieve no broken rice contain in head rice. It is a specialized equipment for modern rice mill plant. It is assembled with rice grading sieve in flexible technological combinations (either series connection or parallel connection of expansion cylinder) to realize the grading requirements.
Computer Measuring Packaging Machine
packing scale is suitable for accurate measurement and packaging of finished materials for coarse cereals, grain processing enterprises, starch enterprises, chemical industry and other industries.
Other:
- For the main workshop of the whole set of equipment, 1-2 technicians and 2-4 packing and transportation personnel are required for each shift.
2、 Customers need to provide: necessary lifting equipment and necessary common tools, water, power, etc. - The supplier is responsible for plant layout design, main workshop building design, installation, commissioning and training of local workers and construction supervision with the main workshop production line. The customer shall be responsible for civil engineering according to the supplier’s design requirements, and complete the installation and commissioning of the equipment under the guidance of the supplier’s experts, and provide necessary conditions and assistance for this purpose.
Product Introduction
Our company has got the certificate of ISO9001, so the quality of our machinery is guaranteed.
1 Manual or pneumatic drive mode will make you work easily.
2 Single automatic loading miller and complete set of flour mill are for your different choice, meanwhile various configurations for your adoption as your requirement (such as production capacity, manufacture scale, flour grade )
3 Safe and dependable design mode, reasonable installations by experienced engineers be supplied for you .
4 Friendly pre-sale service, sales service, prompt delivery, professional after-sale; your shall be enjoy the turnkey service.