The cow manure organic fertilizer production line is a complete set of equipment that uses cow manure as raw material to process organic fertilizer. The cow manure from the manure pit can be pumped into the equipment through a mud pump using a cow manure treatment machine, and then dehydrated by the equipment. After treatment, the moisture content is about 40%. It can also use crops such as straw and rice bran (containing N \ P \ K) as fillers, and then sprinkle with biological bacterial agents. 1KG of bacterial agents are mixed with 20KG of water and transferred into the raw materials, which can ferment 1 ton of raw materials. Flip and toss once every 1-2 days, and it usually takes 7-10 days to fully mature.
Cattle manure fertilizer production line
processing capacity：1-100T/h
Application scope：poultry animal excrement processing into fertilizer
Small investment, quick results, but in recent years, the pollution caused by livestock and poultry manure and residual livestock and poultry products has posed a problem to human health. The pollution generated by livestock and poultry breeding has become the main source of pollution in rural areas. The huge data of livestock and poultry production cannot be ignored. If not handled properly, it will cause serious pollution to the environment. For example, if livestock and poultry manure is not treated in a timely manner, it can cause serious pollution to surface water, groundwater, soil, and air. What’s even more serious is that smaller scale farmers, for the convenience of transportation, simply pile up beef cattle manure by the roadside without adopting scientific storage methods. Due to poor management, the wind and rain have caused feces to flow everywhere. Such a situation is not conducive to animal epidemic prevention requirements and will inevitably have a certain impact on people’s living environment.
The equipment for the production line of cow manure organic fertilizer has a compact and scientifically reasonable process layout, advanced technology, energy saving and consumption reduction, no three emissions, stable operation, reliable operation, easy maintenance, and wide adaptability to raw materials. The organic compound fertilizers, bio organic fertilizers, urban sludge, and household waste organic fertilizers that adapt to various ratios have filled the domestic gap and are at the leading level. It is a promotion project for practical environmental protection technologies in China. Chicken manure is rich in organic matter, which can provide the nutrients needed for crop growth and improve soil fertility. There are various types of organic fertilizers, with a wide range of raw materials and a variety of fertilizers.
Processing technology of cattle manure fertilizer production line
The production process of cow manure organic fertilizer is closely related to the equipment configuration of the organic fertilizer production line. Generally, the complete set of equipment for organic fertilizer production line mainly consists of fermentation system, drying system, deodorization and dust removal system, crushing system, batching system, mixing system, granulation system, cooling and drying system, screening system, and finished product packaging system.
Drying system: The main equipment of the drying system includes belt conveyors, rotary dryers, cooling machines, induced draft fans, hot air stoves, etc;
Deodorization and dust removal system: The deodorization and dust removal system consists of a settling chamber, a dust removal chamber, etc. Tongda Heavy Industry provides free drawings and guides users to build it for free;
Crushing system: The crushing system includes new semi wet material crushers produced by Zhengzhou Tongda Heavy Industry, LP chain crushers or cage crushers, belt conveyors, etc;
Ingredient system: The ingredient system includes equipment such as electronic ingredient system, disc feeder, vibrating screen, and can be configured with 6-8 types of raw materials at once;
Mixing system: The mixing system consists of optional horizontal or disc mixers, vibrating screens, mobile belt conveyors, etc;
Optional granulation systems: compound fertilizer roller extrusion granulator, disc granulator, flat film granulator, bio organic fertilizer spherical granulator, organic fertilizer special granulator, rotary drum granulator, round throwing machine, compound fertilizer special granulator, etc;
Cooling and drying system: The cooling and drying system can be used in equipment such as rotary dryers and drum coolers for drying and cooling.
Screening system: The screening system is mainly completed by a drum screening machine, which can be equipped with a first level screening machine and a second level screening machine to achieve higher yield and better particle quality;
Finished product packaging system: The finished product packaging system generally includes electronic quantitative packaging scales, silos, automatic sewing machines, etc. This can achieve fully automatic and uninterrupted production of organic fertilizer production lines.
Supporting equipment of Cattle manure fertilizer production line
Organic fertilizer conversion granulator
Drum granulator is a molding machine that can produce materials into specific shapes. The rotary drum granulator is one of the key equipment in the compound fertilizer industry, suitable for large-scale production of cold and hot granulation as well as high, medium, and low concentration compound fertilizers. The main working method is wet granulation of granules, which uses a certain amount of water or steam to fully react the basic fertilizer after being humidified in the cylinder. Under certain liquid phase conditions, the rotating motion of the cylinder generates squeezing force between the material particles to aggregate into balls.
New type of organic fertilizer granulator
The wet stirring gear granulator utilizes the high-speed rotating mechanical stirring force and the resulting aerodynamic force to continuously mix, granulate, spheroidize, and compact fine powder materials inside the machine, thereby achieving the purpose of granulation. This granulation method results in higher ball formation rate and more aesthetically pleasing particles, while also saving energy
Organic fertilizer disc granulator
The granulation disc of the disc granulator (also known as the ball disc) adopts an integral circular arc structure to achieve a granulation rate of over 93%. The granulation disc is equipped with three discharge ports for intermittent production operations, greatly reducing labor intensity and improving labor efficiency. The reducer and motor are driven by flexible belts, which ensures smooth starting, reduces impact force, and improves equipment service life. The bottom of the granulation disc is reinforced with multiple radiating steel plates, which are sturdy and durable. The thickened, weighted, and sturdy base design does not require anchor bolts for stable operation, making it an ideal equipment for organic fertilizer and compound fertilizer granulation.
Roll squeezing granulator
The roller extrusion granulator is a key equipment for compound fertilizer granulation. It has advanced technology, reasonable design, compact structure, novelty and practicality, low energy consumption, and can be matched with corresponding equipment to form a small production line. It can form a continuous and mechanized production with a certain capacity.
Adopting eugenic formula, no need for drying, produced at room temperature, the product is rolled and formed in one go, ensuring that the product quality meets the technical requirements of compound fertilizers. It is a new generation product for producing high, medium, and low concentration special compound fertilizers for various crops and energy-saving and consumption reducing products in the compound fertilizer industry.
The shape and size of the ball and socket on the roller skin of this series of granulators can be customized according to user needs, with a wide range of choices. The ball pressing shapes include pillow shaped, semi-circular, stick shaped, pill shaped, walnut shaped, flat ball shaped, and square bar shaped.
Stirring gear conversion granulator
Our company has newly developed an organic fertilizer rotary drum and toothed dual-purpose granulator. The rotary drum granulator is a molding machine that can manufacture materials into specific shapes. The wet stirring gear granulator utilizes the high-speed rotating mechanical stirring force and the resulting aerodynamic force to continuously mix fine powder materials into granules, spheroidize, and compact them inside the machine, thereby achieving the purpose of granulation. Conversion granulation to pellet wet granulation involves a certain amount of water or steam to allow the basic fertilizer to undergo sufficient chemical reaction after being humidified in the cylinder. Under certain liquid phase conditions, the rotating motion of the cylinder generates squeezing force between the material particles, causing them to aggregate into balls. The combination of these two granulation methods results in higher ball formation rate and more aesthetically pleasing particles, while also saving energy and being highly efficient and energy-saving.
Trough type flipping machine
The trough type flipping machine is usually referred to as a guide rail flipping machine, track rail flipping machine, flipping pile machine, etc. It can be used for the fermentation and composting of organic waste such as livestock manure, sludge and garbage, sugar factory filter mud, residue cake, and straw sawdust. It is widely used in organic fertilizer plants, compound fertilizer plants, sludge and garbage plants, horticultural fields, and mushroom planting plants for fermentation and moisture removal operations. The flipping span can be between 3-30 meters, the flipping depth can reach between 0.8-1.8 meters, and there are multiple specifications and models of double groove and half groove to meet different customer needs.
How does our cow dung fertilizer machine promise the high-quality of the finished fertilizer pellets?
We use delicate designs for improving the effects of cow dung fertilizer machine.
Our cow dung dewatering machine can separate liquid from solid manure with high efficiency. The dewatered cow dung moisture content can be 30%-45%.
With the cow dung compost making machine, you can make composts in only 15 days. Meanwhile, it is suitable for you to add bacteria into materials for helping fermentation. What’s more, if you use a compost turner for turning cow dung materials regularly, the fermentation effects will be better than traditional composting method.
dung granulation machine needs powdery material. The cow dung pulverizing machine uses double rotors design for making fine powders. What’s more, when the granulating machine works, you can add functional bacteria into powdery cow dung materials. This makes finished cow dung pellets high fertility. Besides, the pelleted cow dung manure is uniform.
The drying, cooling, screening, and coating machine are helpful for you to improve quality of organic cow dung fertilizer granular.
The packing machine is high efficiency. With this machine, you can get well packed fertilizer bags, which has same weight. It is convenient for you to selling.