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Automatic wood making paper production line manufacturer

The wood paper making production line is a process where raw wood is crushed, purified, and sent to a papermaking machine for forming in the net section, dewatering the wool cloth, drying in the dryer, wrinkling, and then rolled up. After rewinding, cutting, and packaging, it is sold. The entire system is mechanically simple, structurally compact, and operates reliably, and wastewater can be effectively recycled and reused. Discharging water through sedimentation treatment can reduce pollution. Low total investment is suitable for small and medium-sized investors, and the cost of investment can be recovered in the current year.

Automatic wood making paper production line manufacturer

Automatic wood making paper production line

summary: wood paper because of its high strength and durability, usually used to make paper bags, envelopes, packaging materials, etc. Kraft paper machine is a complex and sophisticated equipment system, which mainly includes raw material processing, pulp manufacturing, paper making, post-processing and other steps.
keyword: paper machine|paper machinery|papermaking equipment| paper machine
subcategory:paper machine

Place of OriginChina
Brand NameZHI
Model NumberHF2400-100G
CertificationCE ISO9001
Core Paper Effective Width1500mm-2400mm
Thickness of end product4-15mm
Production Speed100m/min
Length of end product800mm-3600mm
Heating MethodSteam heating, hot plate
Equipment Power230KW (including cadres)
Overall Dimensions82000mm long x6500mm wide x5100mm high
Wood paper pulp manufacturing plant

Wood production of toilet paper process:

The detailed process of wood production of toilet paper can be summarized in the following main steps, each of which contains specific operational and technical points:

Raw material selection and preparation

  1. Choose wood:

The main selection of natural forest wood, such as fir, poplar, birch, pine, etc., these woods have different fiber characteristics, suitable for the production of different types of toilet paper.

Wood requires a certain hardness and stability, the diameter is usually more than 8 cm, to ensure the smooth progress of the processing process and the quality of the finished product.

The moisture content of wood should be controlled below 20% to avoid drying deformation or quality problems.

  1. Peeling and cutting:

The harvested trees are peeled to remove bark and impurities.

Use a chipper to cut the peeled logs into long pieces of wood, which are easy to handle later.

Second, the pulping process

  1. Soaking and cooking:

Put the cut wood chips into the digester, mix with alkaline solution and white liquid, and cook at high temperature. The purpose of this step is to dissolve the lignin and separate out the cellulose fibers.

During cooking, nearly half of the wood dissolves, forming a cellulose slurry.

  1. Washing, screening and bleaching:

After cooking, the cellulose fibers are washed to remove residual chemicals and impurities.

Pure cellulose fibers are further separated by screening equipment.

According to the need, the cellulose fiber is bleached to improve the whiteness and appearance quality of the toilet paper.

Three, the papermaking process

  1. Molding and dehydration:

The cellulose slurry is evenly sprayed on the mesh surface of the paper machine, and through the extrusion and dehydration process, the fiber forms a wet paper on the mesh.

In this process, the ratio of fibers (such as 3:7 or 4:6 for long and short fibers) is controlled to obtain soft, absorbent and unbreakable toilet paper.

  1. Drying and wrinkling:

The wet paper goes into the dryer for high temperature drying (up to 450°C), so that the water gradually evaporates to form the finished paper.

The drying process is accompanied by a crease treatment, which breaks the bond between the fibers by a scraper, making the paper more elastic, thicker, more absorbent and softer.

Fourth, processing and cutting

  1. Multi-layer winding:

Several large rolls of paper are put on the machine together and rolled into multiple layers of finished toilet paper (usually three to four layers) to improve the thickness and strength of the paper.

  1. Cutting and packaging:

Cut the coiled toilet paper to form a roll or bag that meets the specifications.

Packaging of the cut toilet paper, such as using plastic film or carton packaging, to protect the toilet paper from contamination and damage.

Additional Processing (optional)

    Depending on market demand and specific brand requirements, toilet paper may undergo additional treatment, such as adding softener, bleach, fragrance or color printing.

    The process of wood production of toilet paper includes raw material selection and preparation, pulping process, papermaking process, processing and cutting, and additional treatment (optional). Each link requires strict control of quality and technical parameters to ensure that the final produced toilet paper is soft, absorbent, non-irritating and easily soluble in water. At the same time, with the improvement of environmental awareness and technological progress, the production process of toilet paper is also constantly optimized and improved.

    Examples of wood and paper production lines

    I. Technical parameter

    1. Raw material: recycled paper,wood

    2. Output paper: Kraft paper

    3. Output paper weight: 180-210g/m2

    4. Net paper width: 2400mm;

    5. Capacity: 30T/D

    6. Width of cylinder mold: 2950 mm

    7. Working speed: 50-60m/min

    8. Design speed: 100m/min

    9. Rail gauge: 3400 mm

    10. Drive way: Alternating current frequency conversion adjustable speed, sectional drive

    II. Main structure

    1. Cylinder mold section

    Φ1500mm×2950mm×3400mm stainless steel cylinder mold 2sets, Φ450mm×2950mm×3400mm couch roll 2 sets, rubber shore hardness 38℃±2. Φ500mm×2950mm×3400mm return roll 1set, rubber shore hardness 90℃±2, stainless cylinder vat 1 set

    2. Press section

    Φ800mm×2950mm×3400mm nature marble roll 2 sets, Φ750mm×2950mm×3400mm rubber roll 2 sets, rubber shore hardness 90℃±2, equipped with pneumatic pressure device

    3. 1st Dryer section

    Φ1500mm×2950mm×3400mm alloy dryer cylinders 10 sets, scraper blade10 sets, equipped with dry wire device, semi-closed exhaust hood 1 group

    4. Sizing section

    2400mm type sizing machine 1 set

    5. 2st dryer section

    Φ1500mm×2950mm×3400mm alloy dryer cylinders 6 sets, scraper blade 6 sets, equipped with dry wire device,  semi-closed exhaust hood 1 group

    6. Winding part

    2400mm horizontal pneumatic winding machine 1 set

    7. Rewinding part

    2400mm upper feeding frame type rewinding machine 1 set

    The main equipments:

    1Stainless steel cylinder moldExtract the pulp fiber to felt
    2Alloy dyer cylinder   Dry the wet paper 
    3Exhaust hood of dryer cylinderTo cover the dryer and collect the hot & moist air 
    4 Φ600 Axial-flow ventilator To ventilate and pull out the hot & moist air in the exhaust hood
    5Roots vacuum pump To provide the vacuum force for the suction box
    6 Vacuum suction boxTo absorb the water in the wet paper 
    7Air compressor To provide the compressed air for the pneumatic device
    8Frequency conversion
    controlling cabinet 
    To control the running speed of the machine
    93m3 High concentration hydra-pulperbreak the recycle paper into pulp
    101.8m2 High frequency vibrating screen To separate and remove the small impurity in the pulp
    11Φ700mm impeller To stir the pulp and make sure the pulp and water mixed well
    120.5m2 pressure screen (Slotted screen) To make the pulp more finer 
    1335m3 Bleacher (include drive part) To whiten the pulp through bleaching
    14Φ330mm pulp refiner To make the pulp much finer and smoothe
    15Low concentration sand remover To remove the sand and impurity in the water and pulp
    16 Pulp pump To provide the pulp for the needed machine
    17 Electrical operation cabinet  To control the machines run or stop
    181T Boiler (burning coal ) To provide the hot steam for the dryers