The fully automatic special mortar production line is a multi-purpose, modular complete set of equipment that can meet the production of medium to high batches and multiple varieties of dry powder special mortar. It can also produce flexible putty powder and ordinary commercial mortar. The production process can be designed according to different customer requirements, including storage of various raw materials, ingredient measurement, efficient and uniform mixing, packaging or bulk. He controls the operation of equipment, ingredients, etc. through a computer automation control system

Features of fully automatic special mortar production line:

The fully automatic special mortar production line mixing system can be equipped with a dual axis gravity free blade mixer or a horizontal screw belt mixer, and the control system adopts intelligent microcomputer control software or intelligent PLC control.

The weighing measurement adopts well-known foreign brand weighing sensors and advanced measurement control software to achieve highly accurate ingredient measurement. For additives in the mixture, fully automatic batching and metering can also be achieved.

The equipment layout is compact, occupies a small area, and has flexible formula changes, which can meet the production of multiple types of dry powder mortar.

The production line is equipped with dust collectors of corresponding specifications, which are used in the production process such as storage tanks, additive feeding ports, and finished product packaging. Depending on the pollution of each dust point, different pipe diameters and dust collection pipelines are equipped, and infinitely adjustable air valves are installed on the pipelines to ensure that the dust from the pollution points is collected in the dust collector and reduce dust pollution.

The automatic special mortar production line is independently developed and produced, with an annual output of about 20000 to 50000 tons. It mainly consists of an efficient mixing system, storage system, conveying system, lifting system, weighing system, mixing system, packaging system, dust removal system, material level control system, alarm system, air compression system, and whole machine control system.
This automatic special mortar production line generally uses 3-6 raw material tanks, of which two large tanks are used to store main raw materials such as sand and cement, and the remaining small tanks are used to store small materials such as additives. The raw materials need to be lifted into small tanks using a bucket elevator, and a clever material distribution system supports a bucket elevator distribution operation, thereby avoiding resource waste. The measuring system, in conjunction with the measuring screw, imports raw materials from the silo into the measuring bin, and achieves raw material measurement through sensor data feedback. The measured materials are guided into the main bucket elevator through a screw conveyor and lifted to the upper mixing bin of the mixer. The mixing bin is a pneumatic large door type, which can quickly put the mixed materials into the gravity free mixer, achieving continuous production of special mortar.
The automatic special mortar production line uses a dual axis gravity free mixer, which has a relatively fast mixing speed. Generally, it takes 2-3 minutes to mix evenly, and the production capacity is very high. The finished products mixed in the mixer are quickly placed in the finished product bin for buffering and storage through pneumatic quick opening doors. The finished product silo is connected to the packaging machine through a soft connection for measurement and packaging. For users with particularly high output, a belt conveyor can be added to the rear process of the packaging machine to directly transport finished products to the finished product area or truck.
This type of automatic batching and automatic special mortar production line has simple design, small footprint, low investment, fast results, continuous production, and high class output. Adopting a dual axis blade gravity free mixer, the original state of the material is not destroyed, ensuring that the coefficient of the special mortar will not decrease due to the shape damage of the insulation material, and ensuring the quality of the product. Suitable for production by small and medium-sized manufacturers, equipped with automatic packaging systems to further demonstrate its superiority