Automatic rabbit manure fertilizer production line manufacturer
Rabbit manure fertilizer production line is divided into rabbit manure powder production line and rabbit manure pellet production line, rabbit manure contains nitrogen 1.58%, phosphorus 1.47%, potassium 0.41%, and there are a variety of trace elements and vitamins, can be directly absorbed by plants to improve the growth quality of plants.
Automatic rabbit manure fertilizer production line
processing capacity：1-100T/h
Application scope：rabbit manure,poultry animal manure processing into fertilizer
- If the production of powdered organic fertilizer requires organic fertilizer equipment such as turntables, semi wet material crushers, shovel silos, belt conveyors, drum screening machines, packaging machines, etc., some equipment can also be added or removed according to their own requirements for automation level.
- The organic fertilizer equipment required for producing granular organic fertilizer includes: organic fertilizer turner, semi wet material crusher, shovel bin, belt conveyor, automatic batching machine, mixer, granulator, round thrower, dryer, cooler, drum screening machine, coating machine, and packaging machine. Then configure appropriate models of equipment based on the size of production.
The process layout of the organic fertilizer production line for rabbit manure treatment is compact, scientifically reasonable, technologically advanced, energy-saving and consumption reducing, with no three emissions, stable operation, reliable operation, easy maintenance, and wide adaptability of raw materials. Adapting to various ratios of organic compound fertilizers, bio organic fertilizers, urban sludge, and household waste organic fertilizers has filled the gap in China and is at the leading level in the country. It is a promotion project for practical environmental protection technologies in China. Livestock and poultry manure is rich in organic matter, which can provide the nutrients needed for crop growth and improve soil fertility. There are various types of organic fertilizers, with a wide range of raw materials and a variety of fertilizers.
Application process of organic fertilizer production line for rabbit manure treatment:
- Adding organic solid waste with a moisture content of less than 60% (such as straw, sawdust, rice bran, soybean cake, etc.) to fresh feces as auxiliary materials mixed with microbial fermentation agents to regulate moisture, aeration, and carbon nitrogen ratio.
- Use the ingredient warehouse to mix, crush, and blend the composted materials with inorganic fertilizers such as N, P, K, and other additives in a certain proportion through a grinder and mixer.
- Use an organic fertilizer rotary drum granulator to granulate materials. By adding a certain amount of water or steam, the organic fertilizer from cow manure undergoes a thorough chemical reaction after being humidified in the cylinder. Under certain liquid phase conditions, the rotating motion of the cylinder generates squeezing force between the material particles, causing them to aggregate into balls.
- Use an organic fertilizer dryer to further remove moisture from the screened particles to meet the standard requirements for organic fertilizer moisture content.
- Use a cooling machine to cool the granular material.
- The cooled granular material is transported to a drum screening machine for screening.
- Qualified granular organic fertilizers are packaged using automatic packaging equipment.
The use of organic fertilizer production line equipment can solve the pollution control regulations for the construction and renovation of livestock and poultry farms and areas with dense livestock and poultry free range breeding. It can also apply for relevant financial support such as environmental protection and clean production, as well as pollution control loan subsidies. Using livestock and poultry breeding waste to produce organic fertilizer products can effectively solve the problem of insufficient organic matter in vegetable cultivation
Rabbit manure fertilizer production line configuration — raw material fermentation and crushing part
| NAME | Specifications | Quantity | Remark |
|---|---|---|---|
| Trough tipping machine | ZCFD-3000 | 1 | Includes a shift car (tank changing car), shift motor, electrical control cabinet, remote control handle, and cable drum for customer selection (The track needs to be purchased by the customer) According to customer requirements, our company has flipping equipment with a width of 2-20 meters and a flipping depth of 0.8-3 meters. |
| Forklift feeder | ZCW-2030 | 1 | Includes uniform discharge device, anti smashing net device, mixing anti blocking device, and vibration anti blocking device. The capacity of the silo is about 5m3, greatly reducing the workload of the forklift operator, and the forklift driver can also operate the stacker. The function of this device is to uniformly transport raw materials to the crusher. |
| Drum screen | ZGS-1240 | 1 | The screen mesh is made of stainless steel material to prevent corrosion. According to customer requirements, a striking anti sticking net device can be added. |
| Vertical composite mill | ZLFF-600 | 1 | The crusher adopts a chain blade composite structure, which can crush materials with a moisture content of less than 40% to a granulation state. The chain is made of high manganese alloy, and the blades are made of spring steel material, which has the advantage of durability and wear resistance. The rotor is dynamically balanced and can operate stably without the need for a foundation. |
| Three warehouse dynamic batching | ZZP-1515 | 4 | The size of this silo is customized according to the customer’s ratio. The part in contact with the material can be made of 304 stainless steel material. The computer quantitative weighing system adopts imported sensors and instruments, with high measurement accuracy, ingredient accuracy of ≤± 0.5%, packaging accuracy of ≤± 0.2%, and reliable operation. |
Rabbit manure feed production line configuration — granulation part
| NAME | Specifications | Quantity | Remark |
|---|---|---|---|
| Single-shaft mixer | ZSJ-0830 | 1 | The mixing blade adopts a double spiral structure, which ensures uniform mixing and high efficiency. The mixing blades are made of high-strength and wear-resistant materials, which have a longer service life. The minimum gap between the rotor and the shell can be adjusted to near zero, effectively reducing the amount of material residue. Mixing capacity: 5-8t/h Body thickness: 6mm Dimensions: 3800 * 1320 * 770mm Reducer model: JZQ350-31.5 Mixing speed: 34r/min |
| Stir tooth granulator | ZZGZ-600 | 1 | The interior of the barrel is lined with rubber sheets, which automatically remove scars. Anti corrosion insulation. The support wheel frame and transmission gear ring roller belt of the granulator are all made of cast steel material. Barrel thickness: 14mm, barrel inner diameter: 1800mm, barrel length: 6000mm. Material Q345. Adopting a one-time forming spiral tube. Production capacity: 7-9t/h Rotation speed: 11.5r/min |
| Rotary dryer | ZHG-1010 | 1 | The dryer cylinder is a 14mm thick integrated spiral tube, which has the advantages of high concentricity, strong rigidity, and smooth operation. The thickness of the lifting plate is 8mm. The gear ring, rolling belt roller, and bracket are all cast steel parts. The induced draft fan is self-made by the company and has undergone static and dynamic balance calibration, resulting in stable and high-intensity operation. Adopting a co current drying method, the material and heat source airflow enter the drying equipment from the same side, resulting in a low outlet temperature and high thermal efficiency of the dryer. Choose reasonable operating parameters to balance the “coal, material, and air”, thereby greatly improving the thermal efficiency of the dryer and reducing drying energy consumption by more than 30-50%. |
| Rotary cooling machine | ZLQ-0880 | 1 | The cooling machine cylinder is a 14mm thick integrated spiral tube, which has the advantages of high concentricity, strong rigidity, and smooth operation. The thickness of the lifting plate is 6mm. The gear ring, rolling belt roller, and bracket are all cast steel parts. The induced draft fan is self-made by the company and has undergone static and dynamic balance calibration, resulting in stable and high-intensity operation. Choose reasonable operating parameters to balance the “material and air”, thereby greatly improving the cooling efficiency of the cooling machine and reducing cooling energy consumption by more than 20-50%. |
| Drum screen | ZGS-1240 | 1 | The screen mesh is made of stainless steel material to prevent corrosion. According to customer requirements, a striking anti sticking net device can be added. The function of this screening machine is to screen the crushed raw materials, the finished products enter the granulation process, and the waste products are returned for re crushing. The finished product is also a powdered organic fertilizer |
Rabbit fertilizer feed production line configuration — supporting equipment
| NAME | Specifications | Quantity | Remark |
|---|---|---|---|
| There is a bucket pellet packaging machine | ZKB | 1 | The parts in contact with the material are made of 304 stainless steel material. Specially designed feeding and bucket metering are carried out simultaneously with bagging and unloading. Save one-third of homework time, fast packaging speed, and high packaging accuracy. Imported sensors and pneumatic actuators are used, which are reliable in operation and easy to maintain. Measurement accuracy is plus or minus two thousandths. Wide quantitative range, high accuracy, combined with a conveyor sewing machine that can be raised and lowered on the table, making it versatile and efficient. |
| Finished product warehouse | ZLC-1200 | 1 | The finished organic fertilizer warehouse is widely used in various fertilizer production lines to undertake the transfer equipment that is quickly transported to the belt conveyor and transported by the belt conveyor to the next deep processing link. This finished product warehouse, equipment material quality, durable. |
| Chain return mill | ZLTF-500 | 1 | The outer wall of the crusher is made of 8mm thick manganese steel plate. The crusher chain adopts a high-strength alloy chain. The crushed material is uniform, not easy to stick to the wall, and easy to clean. The inner wall can be made of rubber or stainless steel (depending on customer needs) to achieve a smooth surface and easy cleaning. Quick opening maintenance doors are installed on both sides of the body, and the body and transmission device are mounted on a steel base. A shock absorber is installed at the bottom of the base and connected to the foundation. |
| Cyclone dust collector | ZXC-900 | 2 | The cyclone dust collector has a simple structure, is easy to manufacture, install, and maintain, and has low equipment investment and operating costs. The cyclone dust collector is composed of an intake pipe, an exhaust pipe, a cylindrical body, a conical body, and an ash hopper. Each component of the cyclone dust collector has a certain size ratio, and the diameter of the dust collector, inlet size, and exhaust pipe diameter are all accurately calculated by engineers. Ensure the best dust removal effect is achieved. |
| Induced draft fan | ZYF-6C | 15 | The induced draft fan is self-made by the company and has undergone static and dynamic balance calibration, resulting in stable and high-intensity operation. The induced draft fan and connecting pipeline are matched with the dryer. The impeller consists of 10 aft inclined blade types, a curved front plate, and a flat rear plate. Made of copper plate or cast aluminum alloy, and calibrated for dynamic and static balance, it has good air performance, high efficiency, and smooth operation. The air inlet is made as a whole and installed on the side of the fan. The cross-section parallel to the axial direction is curved, which allows gas to enter the impeller smoothly with minimal loss. |