Our company’s poultry feed production line is based on the physiological characteristics, nutritional requirements, and raw material properties of livestock and poultry (pig feed), combined with engineering construction and production practice experience, to provide you with excellent production technology and engineering design services.
Specialized production processes ensure the freshness of raw materials and efficient balance of nutrition; High performing equipment and accessories to reduce operating costs, minimize residues, and avoid cross contamination; Excellent control technology is used to achieve automation, intelligence, and traceability in production, ensuring feed safety. The design of raw material storage, automatic feeding of bagged raw materials, automation design of small material systems, automatic control of single machine equipment, and the use of automatic packaging and palletizing devices have reduced the use of labor.
Automatic poultry feed pellet production line
processing capacity：1-100T/h
Application scope：poultry and livestock Ruminant Concentrated feed processing machine
Raw materials: conventional livestock and poultry raw materials include corn, wheat, barley, oats, sorghum, soybeans, soybean meal, fish meal, amino acids, miscellaneous meal, whey powder, oil, meat and bone meal, grain, feed additives and other more than ten varieties of feed raw materials.
Different poultry have different physiological characteristics and different requirements for nutrient content in their feed. The same poultry also has different nutrient requirements at different growth stages. Therefore, the configuration of poultry feed should be analyzed on a case by case basis. Common poultry feed includes energy feed, which is carbohydrate rich feed such as corn, wheat, sorghum, millet, pumpkin, rice bran, wheat bran, etc; Protein feed includes plant-based protein feed such as soybean cake, cottonseed cake, peanut cake, rapeseed cake, and animal based protein feed such as fish meal, meat and bone meal, and blood meal. Of course, there are also mineral feed such as stone powder, shell powder, eggshell powder, bone powder, as well as vitamin feed for various vegetables and wild vegetables.
Type of poultry Feed Production Line
Poultry feed production lines can be used to process poultry feed pellets such as chickens, ducks, geese, pigeons, birds, turkeys, etc. From raw materials to feed, we provide a full set of poultry feed plant machinery and feed production process solutions, and responsible for all phases of poultry feed production line project design, budget, poultry feed making equipment and material procurement, construction, trial operation, and acceptance for poultry feed plants or poultry farms.
Advantages Of Poultry Feed Pellet Production Line
Improve production efficiency
The Poultry feed production line adopts fully automatic/semi-automatic production equipment, which can realize a continuous and efficient production process. Compared with traditional manual operation, the automated production line not only reduces manpower input and labor intensity, but also greatly improves production efficiency and meets the needs of feed mills and farms of various sizes.
Ensure product quality
In the production process of feed, the selection, crushing, mixing, granulation and other links of raw materials need to be strictly controlled to ensure the nutritional content and quality of the products. The Poultry feed pellet production line can ensure the consistency of the quality of each batch of products through precise metering systems and strict quality control standards to meet the nutritional needs of Poultrys at different growth stages.
Reduce production costs
The Poultry feed production line adopts advanced production processes and technologies to achieve efficient use of raw materials and reduce waste. At the same time, the operation and maintenance costs of the automated production line are relatively low, which helps to reduce the overall production costs and improve the profitability of the enterprise.
Manufacturing process of poultry feed pellet production line
The main commonly used equipment in poultry feed production line
Materials receiving& pre-cleaning system
In this section, the cleaning of granule feeding and powder feeding are separated independently, and the dust removal is separate, and the dust removal effect is good
Pre-cleaning is the process of removing unwanted materials from our ingredients. When we receive these raw materials, there may be unnecessary materials, such as iron sheets, threads, stones, etc. The cleaning of raw materials can ensure that the entire poultry feed making process is problem-free, and ensure high-quality semi-finished or final products.
Crushing section
Crushing or reducing particle size is the main function of poultry feed processing plant. After the feed is crushed, it is more conducive to the digestion and absorption of animals. The important indicators in the crushing process are particle size, uniformity and energy consumption.
This section adopts three grinding machines and six silos to be pulverized, which can be replaced by alternating varieties. The impurities are removed by the magnetic separation device before the raw materials are put into the warehouse to ensure the safe operation of the crushing function.
Measuring and weighing
Batching is the process of proportioning each material called feed formula, which is a very important process in every feed factory. Accurate rationing of materials will provide better quality and completely nutritious feed. The batch process can be computer controlled, or it can have a manual control room to reduce the cost of the plant.
Batching scale PCS40/PCS20/PCS10, batching accuracy: dynamic ≤3‰, static ≤1‰. Mixing equipment: Mixer SHSJ8, (55KW, 4000kg/ batch), design time production 40-50T/H. Mixing uniformity CV≤5%.
Mixing section
Two open doors structure, discharge rapidly, no leakage, no residue. Multiform liquid adding system and can be matched with compressed air jetting system Suitable for mixing premix, poultry feed, aquatic feed, additives and chemical and medicine industries, etc
In the poultry feed mixer, various raw materials, additives and liquids are mixed into a homogeneous animal feed mixture.
If you are building a poultry mash feed plant or premix and powder feed production line, then after mixing, you can go directly to packing; if you are building a bulk feed production line, then you don’t need to pack, and the finished product can be shipped directly in bulk or use.
Conditoning and pelleting section
Acting as the heart part of the whole processing line, Ring Die Pellet Mill through adjusting the rotational speed of screw feeder axis to obtain the suitable flow of material, through the enforced feeder, enter the pressing room to pelletize finally.
Before entering the pellet making machine for poultry feed, the coarse powder is heat-treated by adding steam in the regulator. In the poultry feed pellet machine, the hot powder is converted into feed pellets. Animal feed pellets can produce a variety of diameters and hardness.
Cooling section
After the pelletizing process, the temperature of the feed pellet is about 60-80 degrees Celsius, with a moisture content of about 15%. A Cooler must then be used to reduce the moisture content of the wood pellets to about 3-4%, thereby making the feed pellets easier to store.
Cooling is the process of removing heat. As we know, during conditioning we generate heat and moisture through the extrusion process and heat through the granulation process. But granulation should have standard moisture and heat to achieve its storage life and keep it free from bacteria.
So we have to remove excess heat and moisture from the tray. All this is done with the help of a well-designed counter-flow cooler.
Crumbling section
Crumbling is the process of crumbling cooled poultry feed pellets into small pieces to make them suitable for chicks or hens. When crumbling is not required, we bypass the feed directly to the screen with the help of a bypass mechanism. A well-designed one should have the ability to break pellets without becoming finer.
Screening section
It is applicable for screening and classifying of mash or pellet feed. It is also can be used for cleaning of raw materials and classifyingof semi finished products after second grinding.
Sieving can be done at the beginning of the process or after granulation and crushing. The poultry feed making raw material is sieved to separate the size. The smaller size does not require crushing. The raw materials are sieved first, which can optimize the crumbling process and save energy. By sieving pellets and crumbling, the quality of the final product can be improved.
Packaging section
The end of the process in every factory is bagging, also known as packaging. Some feed mills use bulk feed. Generally speaking, after screening, most feed mills will fill the finished products into bags.
In small poultry feed factories, bagging can be done manually, but in order to increase production, electronic packaging scales, bag sewing machines, and palletizers are good choices for medium and large poultry feed production lines.
Characteristics of poultry feed production line
intelligentize
The automation of equipment will increase. With the development of artificial intelligence technology, feed equipment will be more intelligent, can automatically complete the ratio of feed, production, transportation and other links, greatly improve production efficiency, reduce labor costs. At the same time, the automated feed equipment can also better ensure the quality and stability of feed and meet the nutritional needs of poultry.
Pay attention to environmental protection
The environmental protection of the equipment is enhanced. At present, environmental protection has become an important issue of global concern. Feed equipment in the design and manufacturing process, will pay more attention to environmental protection, the use of more environmentally friendly materials and processes, reduce the impact on the environment. The new feed equipment can also realize the reuse of resources by recycling waste materials and further reduce environmental pollution.
Data analysis
Equipment intelligence and data analysis capabilities are enhanced. Through big data and artificial intelligence technology, feed equipment can monitor the production process in real time, analyze various data, and provide scientific decision-making basis for farmers. For example, through the analysis of feed consumption and poultry growth data, the growth cycle and yield of poultry can be more accurately predicted, so that feed formulation can be adjusted to improve efficiency.
According to the needs of different customers, the solution can be optimized:
1, the scheme is a single point dust removal mode, that is, each rotary distributor (powder) and particle cleaning screen are equipped with a pulse dust collector, good dust removal effect. Single point dust removal for our humanized design, to provide a better working environment, but the cost increases, customers can consider whether to use this configuration according to actual needs;
2, the quantity of the bunker can also be adjusted according to the customer’s formula, the characteristics of raw materials and other factors, to achieve the highest utilization rate, effectively control the production cost;
3, In this scheme, the pelletizing machine adopts a double-layer tempering device to meet the needs of general customers, while reserving space for the quality maintainer. Customers can choose to use the quality maintainer to further improve the curing degree of materials and improve the quality of feed products;
4, the crusher can be selected after the cooler, especially in the production of poultry seedlings and poultry, the crusher can break the finished large particles into small particles, improve production efficiency, reduce production costs;
5, the release of finished products can be selected according to the actual needs of the bulk warehouse.