The automatic cat food production line takes meat meal, fish meal, bone meal, corn meal, bean meal, etc. as the main raw materials. By adjusting the raw materials, temperature, moisture and other process parameters, it produces food with novel shape, unique taste, rich nutrition, and delicate organization, which is suitable for different pet tastes. This production line is widely used for producing pet food such as dogs, cats, foxes, birds, etc., and is an ideal choice for large, medium, and small manufacturers.
The process of shaping pet feed raw materials. During the molding process, water is added in the form of steam to gelatinize the starch raw material of pet feed, and the temperature is raised to 100-180 degrees Celsius. Due to the high pressure before extrusion, the pressure is released instantly during extrusion, and the water rushes out of the particles, causing the pet feed to rapidly expand and foam, and the water evaporates. Therefore, pet feed manufactured through puffing technology generally has high nutritional value and good absorption.
Automatic cat food production line
The cat food production line includes ingredient system, extrusion and puffing system, spraying and cooling system, drying system, and packaging system. The cat food production equipment includes a powder mixer, screw conveyor, twin-screw extruder, air blower, oven, coating line (seasoning drum), and cooling machine.
The factors that affect the extrusion and puffing effect of cat feed processing are:
1.The influence of the model: wet or dry method, specification size, ratio of screw length to diameter, screw structure, wear degree of the screw, groove shape of the sleeve, mold diameter, material, number of mold holes, etc.
2.The influence of material characteristics: density, starch content, moisture, fiber content, etc.
3.The impact of conditioning: feeding amount, steam and water addition amount, steam quality, water temperature, etc.
4.The impact of operation and use: the combination of screws and sleeves, the replacement of formulas, the insulation of sleeves, the cooling of screws, and subsequent processing control methods.
The main production types of this cat food production line include pet staple food, dog chew gum, cat snacks, etc. The production capacity includes 500 kg/hour and below, 800-1200 kg/hour, 1500-2500 kg/hour, 2500-3500 kg/hour, and 4500-6000 kg/hour.
With the continuous increase in the variety of pets, there is a distinction between adult and young pets, and the requirements for pet food are also constantly increasing. The company has developed and researched various models of pet food production lines based on this market demand. Depending on the production volume, the production line also has multiple configurations. This production equipment can adjust the process parameters such as raw materials, temperature, and moisture to make the product have the characteristics of novel shape, unique taste, rich nutrition, and delicate organization, suitable for the taste of different pets. This production line is widely used for the production of feed for dogs, cats, fish and shrimp, foxes, birds, and various pets, making it an ideal choice for different manufacturers.
Process flow of cat food production line
① Process flow: Raw material preparation → Mixing → Conveyor extrusion puffing → Conveyor+drying → Screening+Oil spraying → Seasoning+Cooling → (Packaging)
② Equipment configuration: powder mixer → feeding machine → puffing machine → air blower/elevator → multi-layer oven → elevator → oil sprayer → drum → cooling conveyor+(packaging machine)
③ Due to the production of some feed requiring crushing, the following methods can be used: powder mixer → feeding machine → puffing machine → crusher → (packaging machine)
Process composition:
① Mixing machine: Different models of mixing machines are selected according to the production line output. There are three main models for you to choose from: 40kg, 60kg, 100kg, 200kg
② Feeding machine: using a motor as the power for spiral conveying, ensuring convenient and fast feeding.
③ Expander: according to the different output of the production line, different models of HT series expansion hosts are selected. The output can vary from 130kg/h to 600kg/h. Corn flour, cereal flour, bone meal, meat meal, etc. can be used as raw materials. The mold can be changed for specific product shapes.
④ Elevator: Convey feed to the oven, the height of the elevator is determined by the oven, and a blower can also be used
⑤ Multi layer oven: The oven is mostly an electric oven, with a temperature adjustable between 0-200 degrees through a control cabinet. The interior is a double-layer stainless steel mesh belt, and the baking time can be adjusted according to the speed. There are three layer, five layer, and seven layer stainless steel ovens;
⑥ Seasoning line: There are octagonal drum, lifting single drum, and double drum seasoning lines, which are configured according to production volume and product properties
⑦ Cooling and conveying: Filter out excess external materials, grease, etc. on the surface of the material to ensure product quality while saving the use of external materials.
The core equipment for pet food production are twin-screw puffing machines and dryers. After 20 years of development, our company offers LTE series, AYT series, and AHT series puffing machines for selection. The host produced by the company has a place in the fierce market competition due to its technological advantages, low operating costs, and easy maintenance. Its technological advantages include:
- The modular screw arrangement combination can adapt to different product needs; And the operating cost is low, only the worn threaded sections need to be replaced;
- The segmented structure of the barrel can increase or decrease the number of barrel sections according to the product; Alloy material for barrel lining, long service life
- Different heating methods can be selected for the barrel, resulting in low maintenance and operation costs
- Professional gear processing and box assembly, distribution box with built-in cooling, lubrication, and filtration systems
- Touch screen control, capable of storing up to 24 sets of data
- Select excellent foreign brands for electrical components: Siemens, Omron, Fuji, Delta, LG, etc
- Straight line to head cutting, motor directly connected, strong and powerful cutting off