The sugar melting and syrup production line includes raw material preparation, dissolution and mixing, filtration and purification, boiling and concentration, cooling and storage, and pumping and filling processes, ensuring efficient production and product quality through automated control. It is characterized by high automation, precise control, flexibility, hygiene and safety, and high energy efficiency, and is an important part of modern syrup manufacturing industry.
Sugar syrup processing production line
Processing capacity: 50-2000 tons/d
Application scope: sugar syrup, syrup
Product Introduction: Sugar, glucose
The syrup production line is the core part of modern syrup manufacturing industry, which processes raw materials into delicious syrup and can also produce flavored syrup, providing raw materials for subsequent milk tea, videos, beverages, and candies.
We use white sugar and other ingredients to melt the liquid, add white sugar and water according to the customer’s requirements, and add a certain proportion of auxiliary materials to the sugar pot through heating and melting, such as syrup with a concentration of about 67% and a color value of 35IU PH: 6.0-8.0. Our equipment is automated for feeding, melting, cooling, and we are responsible for installation, debugging, technical training, etc
Imported white sugar is processed through a series of advanced production processes such as dissolution, filtration, and cooling to produce syrup of the specified concentration.
The specific process flow of syrup production line: white sugar and hot purified water are added to the dissolution tank in proportion to prepare syrup with a solubility of about 65-68% (specific solubility according to customer requirements), and the syrup is pumped into the sugar liquid filter for filtration; Discharge through the outlet. The filtered finished liquid syrup is cooled and enters the temporary storage tank.
We design and layout according to the different needs of our customers, providing services ranging from whole plant planning, equipment selection, installation and commissioning to operation training and maintenance.
The processing flow of sugar syrup production line
The syrup production line mainly includes equipment for the following key links:
- Raw material preparation and conveying system
Raw material storage tank: Use basic raw materials such as white sand, sugar, water, etc.
Measuring and batching machine: Accurately weigh various raw materials and automatically dispense ingredients according to the formula ratio.
Transport pump and pipeline system: Transport the raw materials after batching to the next processing stage.
- Dissolving and Mixing System
Dissolving tank: By heating and stirring, solid raw materials such as sugar are completely dissolved in water to form a sugar solution.
Mixer: Evenly mix different liquid raw materials (such as sugar liquid and glucose syrup), and add additives such as pigment and essence.
- Filtration and purification system
Filter: Remove impurities such as undissolved particles or foreign objects from the syrup to ensure its purity.
Degassing machine: removes air from syrup to prevent bubbles from appearing in the product, affecting taste and appearance.
- Cooling and storage system
Cooling device: Quickly cool the syrup to prevent further reaction and maintain the color and flavor of the syrup.
Storage tank: Temporarily store cooled syrup for further processing or direct use in candy shaping.
- Pumping and Filling System
Transport pump: Transport syrup from the storage tank to the filling machine.
Filling machine: According to product needs, the syrup is quantitatively filled into molds or other containers, ready to enter the molding or packaging stage.
Advantages of sugar syrup production line
- High efficiency and energy saving: The company’s syrup production line adopts advanced technology and equipment, which can achieve high efficiency and energy saving, and reduce production costs.
- High production efficiency: This operation is simple and has high production efficiency.
- Good stability: The equipment on this production line is made of high-quality materials and has the characteristics of good stability and long service life.
- Customized services: The company can provide personalized solutions according to the needs of customers, meeting the needs of different customers.
In short, its syrup production line has the advantages of high efficiency, energy saving, high production efficiency, good stability, safety and reliability, and customized services, which can provide customers with high-quality syrup production line solutions.