We helps customers improve the efficiency and sustainability of aquatic feed pellet production through continuous technological innovations in aqua feed extrusion, pelleting systems, drying and spraying systems, research and application of different raw materials and the growth performance of aquatic species.
Automatic aquatic feed pellet production line
Project Name: Fish Feed Pellet Turnkey Project
Capacity : 3-50ton/Hour
Raw Material: Mainly protein raw materials, including grains, flour, soybean meal, rapeseed meal, rice bran, bran, fish meal, blood meal, oil, premix and so on
Pellet Type : Fish, shrimp, crab and other aquatic feed
Location : China
Installation Time : 30 days
Aquatic feed production line is a commonly used equipment and technology in the floating fish feed processing industry. It is widely used in the development of floating fish feed resources, the processing of special animal feed and fish, shrimp, crab and other aquatic feed.
Based on the power of knowledge and experience, we are strong enough to satisfy the production demand for various fish, shrimp, crab and other aquatic feed of all customers globally. You shall never worry whether your floating fish extruder demand exceeds our capacity, whether we can offer the fish, shrimp, crab and other aquatic feed mill design you require, or whether we have adequate experience in the field you are involved.
Product Description
This Livestock Poultry Feed Plant have a complete feed production line can be used to make feed pellets for all ages chicken. And it is a good choice for the farm owner and those who plans to step into the poultry feed making industry.
Aquatic Sinking Fish Shrimp Feed Production Line
Aquatic Feed Production Line by seven main parts (crusher, mixer, granulator, cooler, crusher, rotary grading screen, packaging) composition, from the cleaning of raw materials to processing and then to the finished product particles, each process is strictly monitored and follow the international unified standard. Our production line is suitable for processing many kinds of livestock feed, including pig, cow, sheep, chicken, duck, fish, etc.We can also manufacture different models according to customer requirements
Process characteristics and section introduction:
Raw material receiving and cleaning section: In this section, the cleaning of granular material feeding and powder material feeding are separated independently, with separate dust removal and good dust removal effect.
Cleaning equipment: Particle sieve SCY80, designed to produce 20-30T/H; The powder sieve SQLZ60 × 50 × 100 is designed to produce 10-15 T/H.
One coarse crushing section: This section uses one crusher and two crushing bins, which can be alternately replaced with different crushing varieties. Before entering the warehouse, impurities are removed by a magnetic separation device to ensure the safe operation of the crusher.
Crushing equipment: Crushing machine SFSP668 × 800110KW, designed to produce 10-14T/H (¢ 2.0mm sieve hole).
One time batching and mixing section: This section adopts 18 batching warehouses, equipped with two batching scales for simultaneous batching. It is controlled by our company’s independently developed batching program, achieving precise fast and slow feeding, fast batching speed, and high accuracy.
Weighing equipment: ingredient scale PCS15/PCS05, ingredient accuracy: dynamic ≤ 3 ‰, static ≤ 1 ‰.
Mixing equipment: SHSJ3 mixer (22KW, 1500kg/batch), designed to produce 15-18T/H. Mixing uniformity CV ≤ 5%.
Ultra fine powder section: Due to the high requirement for the fineness of raw materials by the puffing machine, generally 60-120 mesh, this section uses two ultra fine crushers, each equipped with two crushing bins, which can take turns storing and discharging materials to reduce the idle time caused by the need to change the variety of ultra fine crushers. It adopts pneumatic discharge, equipped with a brake and pulse dust collector, and the crushing fineness can be adjusted.
Ultra fine powder equipment (2 units): SWFL130160+15+2.2KW; Design production: 3-6T/H/unit.
Secondary ingredient mixing section: This section adopts four secondary ingredient warehouses (all round warehouses), equipped with one ingredient scale, and shares one ingredient computer with the primary ingredient for easy operation by the same central control personnel.
Weighing equipment: ingredient scale PCS15, ingredient accuracy: dynamic ≤ 3 ‰, static ≤ 1 ‰.
Mixing equipment: SHSJ3 mixer, 22KW, 1500kg/P, designed to produce 10-15 T/H. Mixing uniformity CV ≤ 5%.
Puffing section: This section uses two twin-screw puffing machines, with one puffing bin above each puffing machine. The puffing bin is designed as a round bin and equipped with a disc feeder to prevent material arching and ensure smooth discharge.
Puffing equipment (2 units): SPHS140 × 2185+4+4+15+1.5KW, designed production capacity: 3-6T/H/unit (discharge aperture 4.0mm), drying equipment (2 units): SHGW240 × 2-7, 0.75+1.1 × 2+7.5 × 10+0.75KW, designed production capacity: 4-6T/H/unit
Spray packaging section: This section uses two sets of drum grease spraying equipment, which are equipped with pneumatic tees before entering the equipment. The finished particles can be sprayed with oil according to different formula requirements. Post spraying solves the problem of insufficient oil and fat addition in the early stage of material, and the feed after spraying has a good appearance, strong palatability, and strong nutrition. The material after fuel injection is cooled by a pendulum cooler and then screened and packaged.
Drum spraying machine (2 units): SYPG1000, 2.2KW, designed to produce 4-6T/H per unit, swing cooler (2 units): SKLB6, 1.1+1.5KW, 6m ³ capacity, designed to produce 6-8T/H per unit.
Packing equipment (2 sets): Special fast single bucket particle scale for puffed materials, with a packing range of 20-25kg/bag and 4-6 bags/minute.
Auxiliary section: Dust removal system, dust removal at the packaging port, improving the working environment for workers; Oil and fat addition system, water addition system, improve feed palatability.
The main equipment of automatic fish feed production line
Crushing Section
When the thickness of the raw material is >5 mm, the raw materials must be used for size reduction before the feedstock is sent to the Hammer Mill (crusher) to reach a diameter of less than 3 mm.
Mixing Section
Two open doors structure, discharge rapidly, no leakage, no residue. Multiform liquid adding system and can be matched with compressed air jetting system Suitable for mixing premix, poultry feed, aquatic feed, additives and chemical and medicine industries, etc
Feed Pelletizing Section
Acting as the heart part of the whole processing line, Ring Die Pellet Mill through adjusting the rotational speed of screw feeder axis to obtain the suitable flow of material, through the enforced feeder, enter the pressing room to pelletize finally.
Cooling Section
After the pelletizing process, the temperature of the feed pellet is about 60-80 degrees Celsius, with a moisture content of about 15%. A Cooler must then be used to reduce the moisture content of the wood pellets to about 3-4%, thereby making the feed pellets easier to store.
Classifying screen
It is applicable for screening and classifying of mash or pellet feed. It is also can be used for cleaning of raw materials and classifyingof semi finished products after second grinding.
Packing Section
After cooling and screening, the feed pellet must be protected from moisture and other environmental conditions. For this there is the packing process, which is effectively handled by our Semi-Auto Packing Machine.
Automatic fish feed production line
Project Name: Fish Feed Pellet Turnkey Project
Capacity : 3-20ton/Hour
Raw Material: Corn, Soybean, Grain, etc
Pellet Type : Fish feed, Aquatic feed.
Location : China
Installation Time : 30 days
The automatic fish food production line takes flour, corn meal, soybean meal, meat meal, fish meal, bone meal, etc. as raw materials, and uses the automatic mixing system to achieve automatic and scientific mixing. The twin-screw extruder extrudes various shapes, and then dries and sprays to produce formula pet food with various shapes, balanced nutrition, and good palatability; Twin screw extrusion technology is used to produce pet food, which can retain the nutritional components in the formula raw materials intact, is easy to digest and absorb, and the formula shape is easy to change
Automatic shrimp feed pellet production line
Project Name: Shrimp And Crab Feed Pellet Turnkey Project
Capacity : 1-50ton/Hour
Raw Material: Corn, Soybean, Grain, flour, soybean meal, rapeseed meal, rice bran, bran, premix, etc.
Pellet Type : Shrimp And Crab feed, Aquatic feed.
Location : China
Installation Time : 30 days
The characteristics of puffed shrimp and crab feed are fine crushing fineness (required 60-100 mesh), high requirements for maturation and conditioning, high oil content (using a combination of mixer, puffing machine, and post spray oil), and a wide range of particle diameters in the finished product (particle diameter is about 0.6-20mm). The double line puffed shrimp and crab line is designed with a production capacity of 1-50T/H, using one-time crushing, one-time ingredient mixing, second ultra-fine crushing, second mixing, puffing, drying, spraying, cooling, and finally packaged into finished products.
Automatic crab feed pellet production line
Project Name: Shrimp And Crab Feed Pellet Turnkey Project
Capacity : 1-50ton/Hour
Raw Material: Corn, Soybean, Grain, flour, soybean meal, rapeseed meal, rice bran, bran, premix, etc.
Pellet Type : Shrimp And Crab feed, Aquatic feed.
Location : China
Installation Time : 30 days
Features of Automatic fish feed production line
1.High protein content and low carbohydrate. The protein content of livestock feed is often less than 20%, while that of aquaculture feed is always 30%-40, and thereinto green turtle and eel feed protein content is up to 65%-70%.
- Small pellet size. Due to short intestines and stomach and other physiological properties of aquatic animal, the fineness of pulverization of aquatic feed should be smaller than poultry feed in order to accelerate digest and absorption.For example, when producing eel feed or prawn feed, the particle size should reach 80-120 meshes.
- Single screw extruder extruded feed pellet structure is compact, with higher cohesiveness and water resistance. For instance, prawn feed requires the water stability of pellet feed up to 2 hours.
- Easy digest and absorb,fish feed extruder machine can produce sinking aqua livestock feed. By eliminating most of toxins, anti-nutritional factors and urine antitrypsin enzyme contained in raw materials, feeds are easy for animals to digest and absorption, to improve digestion and utilization of nutrients.it’s helpful to protein transform and Gelatinized starch, easy for fish and animal to digest and absorb.